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Beschreibung

From droplet formation to final applications, this practical book presents the subject in a comprehensive and clear form, using only content derived from the latest published results. Starting at the very beginning, the topic of fluid mechanics is explained, allowing for a suitable regime for printing inks to subsequently be selected. There then follows a discussion on different print-head types and how to form droplets, covering the behavior of droplets in flight and upon impact with the substrate, as well as the droplet's wetting and drying behavior at the substrate. Commonly observed effects, such as the coffee ring effect, are included as well as printing in the third dimension. The book concludes with a look at what the future holds. As a unique feature, worked examples both at the practical and simulation level, as well as case studies are included. As a result, students and engineers in R&D will come to fully understand the complete process of inkjet printing.

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Seitenzahl: 867

Veröffentlichungsjahr: 2015

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Table of Contents

Title Page

Copyright

List of Contributors

Preface

References

Chapter 1: Introductory Remarks

1.1 Introduction

1.2 Drop Formation: Continuous Inkjet and Drop-on-Demand

1.3 Surface Tension and Viscosity

1.4 Dimensionless Groups in Inkjet Printing

1.5 Length and Time Scales in Inkjet Printing

1.6 The Structure of This Book

1.7 Symbols Used

References

Chapter 2: Fluid Mechanics for Inkjet Printing

2.1 Introduction

2.2 Fluid Mechanics

2.3 Dimensions and Units

2.4 Fluid Properties

2.5 Force, Pressure, Velocity

2.6 Fluid Dynamics

2.7 Computational Fluid Dynamics

2.8 Inkjet Systems

2.9 Summary

Acknowledgments

References

Chapter 3: Inkjet Printheads

3.1 Thermal versus Piezoelectric Inkjet Printing

3.2 Thermal Inkjet

3.3 Future Prospects for Inkjets

3.4 Continuous Inkjet (CIJ)

3.5 Examples and Problems (TIJ)

3.6 Piezo Inkjet Printhead

References

Chapter 4: Drop Formation in Inkjet Printing

4.1 Introduction

4.2 Drop Formation in Continuous Inkjet Printing

4.3 Analysis of Droplet Formation in Drop-on-Demand Inkjet Printing

4.4 Worked Examples

Acknowledgment

References

Chapter 5: Polymers in Inkjet Printing

5.1 Introduction

5.2 Polymer Definition

5.3 Source- and Architecture-Based Polymer Classification

5.4 Molecular Weight and Size

5.5 Polymer Solutions

5.6 Effect of Structure and Physical Form on Inkjet Formulation Properties

5.7 Zimm Interpretation for Polymers in High Shear Environments

5.8 Printability of Polymer-Containing Inkjet Fluids

5.9 Simulation of the Inkjet Printing of High-Molecular-Weight Polymers

5.10 Molecular Weight Stability of Polymers during DOD Inkjet Printing

5.11 Molecular Weight Stability of Polymers during CIJ Printing

5.12 Molecular Weight Stability of Associating Polymers During DOD Inkjet Printing

5.13 Case Studies of Polymers in Inkjet Formulation

References

Chapter 6: Colloid Particles in Ink Formulations

6.1 Introduction

6.2 Dyes versus Pigment Inks

6.3 Stability of Colloids

6.4 Particle–Polymer Interactions

6.5 Effect of Other Ink Components on Colloidal Interactions

6.6 Characterization of Colloidal Dispersions

6.7 Sedimentation/Settling

6.8 Conclusions/Outlook

References

Chapter 7: Jetting Simulations

7.1 Introduction

7.2 Key Considerations for Modelling

7.3 One-Dimensional Modelling

7.4 Axisymmetric Modelling

7.5 Three-Dimensional Simulation

References

Chapter 8: Drops on Substrates

8.1 Introduction

8.2 Experimental Observation of Newtonian Drop Impact on Wettable Surface

8.3 Dimensional Analysis: The Buckingham Pi Theorem

8.4 Drop Impact Dynamics: The Maximum Spreading Diameter

References

Chapter 9: Coalescence and Line Formation

9.1 Implication of Drop Coalescence on Printed Image Formation

9.2 Implication of Drop Coalescence on Functional and 3D Printing

9.3 Coalescence of Inkjet-Printed Drops

9.4 2D Features and Line Printing

9.5 Summary and Concluding Remarks

9.6 Working Questions

References

Chapter 10: Droplets Drying on Surfaces

10.1 Overview

10.2 Evaporation of Single Solvents

10.3 Evaporation of Mixed Solvents

10.4 Particle Transport in Drying Droplets

10.5 Drying of Complex Fluids

10.6 Problems

References

Chapter 11: Simulation of Drops on Surfaces

11.1 Introduction

11.2 Continuum-Based Modeling of Drop Dynamics

11.3 Challenging Contact Angle Phenomena

11.4 Diffuse-Interface Models

11.5 Lattice Boltzmann Simulations of Drop Dynamics

11.6 Conclusion and Outlook

Acknowledgment

References

Chapter 12: Visualization and Measurement

12.1 Introduction

12.2 Basic Imaging of Droplets and Jets

12.3 Strobe Illumination

12.4 Holographic Methods

12.5 Confocal Microscopy

12.6 Image Analysis

References

Chapter 13: Inkjet Fluid Characterization

13.1 Introduction

13.2 The Influence of Ink Properties on Printhead and Jetting

13.3 The Rheology of Inkjet Fluids

13.4 The Measurement of Linear Viscoelasticity for Inkjet Fluids

13.5 The Measurement of Extensional Behavior for Inkjet Fluids

13.6 Linking Inkjet Rheology to Printhead Performance

13.7 Conclusions

Acknowledgments

References

Chapter 14: Surface Characterization

14.1 Introduction

14.2 Process Map to Define Characterization Needs

14.3 Surface Characterization Techniques

14.4 Conclusion

14.5 Questions to Consider

References

Chapter 15: Applications in Inkjet Printing

15.1 Introduction

15.2 Graphics

15.3 Inkjet Printing for Three-Dimensional Applications

15.4 Inorganic Materials

15.5 Organic Materials

15.6 Biological Materials

References

Chapter 16: Inkjet Technology: What Next?

16.1 Achievements So Far

16.2 The Inkjet Print-Head as a Delivery Device

16.3 Limitations of Inkjet Technology

16.4 Today's Dominant Technologies and Limitations

16.5 Other Current Technologies

16.6 Emerging Technologies and Techniques

16.7 Future Trends for Print-Head Manufacturing

16.8 Future Requirements and Directions

16.9 Summary of Status of Inkjet Technology

References

Index

End User License Agreement

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Guide

Table of Contents

Preface

Begin Reading

List of Tables

Chapter 1: Introductory Remarks

Table 1.1 Range of applications for which printing is currently used, showing market penetration of inkjet-based processes

Chapter 2: Fluid Mechanics for Inkjet Printing

Table 2.1 Physical properties with SI units

Chapter 5: Polymers in Inkjet Printing

Table 5.1 Source-based polymer classification

Table 5.2 Architecture-based polymer classification

Chapter 6: Colloid Particles in Ink Formulations

Table 6.1 A comparison of some properties of dye-based and pigment-based inks

Table 6.2 Typical ink components and their purpose

Chapter 7: Jetting Simulations

Table 7.1 Computational time required for the full axisymmetric simulation as compared to the spliced model, on a Dell workstation with 2.4 GHz processor

Chapter 9: Coalescence and Line Formation

Table 9.1 Fluid and interfacial properties of 82.5/17.5 wt% ethylene glycol and deionized water mixture on glass as listed in Hsiao

et al.

[26]

Chapter 14: Surface Characterization

Table 14.1 Wavelength and energy across the electromagnetic spectrum most used in spectroscopy