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MANAGEMENT OF ELECTRONIC WASTE Holistic view of the current and future trends in electronic waste management, focusing on recycling, technologies, and regulations Management of Electronic Waste delivers a complete overview of all aspects related to the toxicity characterization of electronic wastes, along with other important topics including resource recovery, recycling strategies, biotechnological advancements, and current perspectives on waste generation and management. The book presents hazards associated with conventional recycling methods and highlights environmentally compatible economic approaches for resource recovery, along with eco-friendly strategies for management of electronic wastes. The high metallic content, heterogeneous and composite nature of e-wastes make them a rich secondary reservoir of metals. The book explores the valuable potential of e-waste and highlights the eco-friendly, sustainable technologies and recycling strategies for the profitable and effective conversion of waste to wealth. Written by a highly qualified and internationally renowned author, Management of Electronic Waste covers sample topics such as: * Rise of e-waste generation paired with rising economies and mounting demand for electrical and electronic devices, with a country-by-country breakdown * Status of e-waste management and recycling efforts around the world, along with key processes that drive e-waste recycling * Macroeconomic trends between global demand and supply for metal resources and the transition of linear to circular economy * Bioleaching, an economic and green approach for recovery of metals, from e-waste and other low grade metal repositories * Different metallurgical approaches for extraction and recovery of resources from e-waste and their pros and cons Filling a gap on the understudied biotechnological recycling techniques and methods for mitigating environmental pollution caused by electronic waste, Management of Electronic Waste serves as an excellent guide on the subject for electronic waste producers, consumers, recycling industries, policy and law makers, academicians, and researchers.

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Table of Contents

Cover

Table of Contents

Title Page

Copyright

Dedication

List of Contributors

Preface

Acknowledgment

1 An Introduction to Electronic Waste

1.1 Introduction

1.2 Generation and Composition of E-Waste

1.3 Present Status of E-Waste Management and Recycling

1.4 Comparative Assessment of the Metallurgical Options for Metal Recovery

1.5 Future Prospects

1.6 Conclusion

References

2 The Global Challenge of E-Waste Generation

2.1 Introduction

2.2 The Fate of Steel and Al Alloys

2.3 The Fate of Synthetic Polymers

2.4 The Fate of Glass Present in E-Waste

2.5 The Fate of Geochemically Scarce Elements in Electric and Electronic Components of E-Waste

2.6 What Happens to Other Significant Constituents of E-Waste?

2.7 Conclusion: The Global Challenge of E-Waste

References

3 Generation, Composition, Collection, and Treatment of E-Waste

Abbreviations

3.1 Introduction

3.2 Global E-Waste Generation Scenario

3.3 General Composition of E-Waste

3.4 E-Waste Collection Strategies

3.5 Formal E-Waste Management

3.6 Informal E-Waste Management

3.7 Treatment of E-Waste

3.8 Reuse and Refurbish

3.9 Recycle

3.10 Recovery

3.11 Reduce

3.12 Rethinking

3.13 Conclusion

References

4 Toxicity Characterization and Environmental Impact of E-Waste Processing

4.1 Introduction

4.2 Impact of E-Waste

4.3 Environmental Impact

4.4 Health Impact

4.5 Ecological Impact

4.6 Impact from Processing E-Waste

4.7 Conclusions

References

5 Exposure to E-Wastes and Health Risk Assessment

5.1 Introduction

5.2 E-Waste Categorization and Vulnerable Population

5.3 Exposure Pathways and Health Implications of E-Waste

5.4 Chemical Composition of E-Waste and Health Risks Associated with Their Exposure

5.5 Health Risk Assessments

5.6 E-Waste Management

5.7 Conclusion

References

6 Metal Resources in Electronics: Trends, Opportunities and Challenges

6.1 Introduction

6.2 Composition of Different EEE Components: Past, Present, and Tendencies

6.3 Environmental Burden of the Electronic Devices

6.4 Recycling and Metal Recovery

6.5 Major Challenges in Management

6.6 Concluding Remarks and Perspectives

References

7 Urban Mining of e-Waste: Conversion of Waste to Wealth

7.1 The Principles of Urban Mining and the Life Cycle of Electrical and Electronic Equipment

7.2 Materials for Recovery from Electrical and Electronic Equipment

7.3 The Collections and Social Attitude Toward Disposal of E-Waste

7.4 Discussion and Conclusion

References

8 Life Cycle Assessment and Techno-Economic of E-waste Recycling

8.1 Introduction

8.2 Life Cycle Assessment of E-waste Systems

8.3 Techno-Economic Analysis

8.4 Conclusion

References

9 E-waste Recycling: Transition from Linear to Circular Economy

9.1 Introduction

9.2 Linear Economy and its Limitations

9.3 Circular Economy – Need of the Hour

9.4 The Transition from Linear to Circular Economy

9.5 Understanding E-Waste Through Smartphones

9.6 Conclusion

References

10 E-Waste Valorization and Resource Recovery

10.1 Introduction

10.2 E-Waste Composition

10.3 Resource Recovery Techniques

10.4 Valorization of E-Waste for Circular Economy

10.5 Opportunities and Challenges of Valorization of E-Waste

10.6 Conclusion

References

11 Hydrometallurgical Processing of E-waste and Metal Recovery

11.1 Introduction

11.2 Characterization

11.3 Leaching Techniques

11.4 Separation and Recovery

11.5 Emerging Technologies for E-Waste Recycling

11.6 Conclusion and Futures Perspectives

Acknowledgments

References

12 Microbiology Behind Biological Metal Extraction

12.1 Background

12.2 Overview of E-Waste: A Global Hazard

12.3 E-Waste Categories and Classification

12.4 Environmental Hazards Due to E-Waste Composition

12.5 Health Risks from E-Waste Exposure

12.6 Bioremediation Techniques for E-Waste Management

12.7 Why Biological Methods for Metal Extraction from E-Waste

12.8 Types of Bioremediation

12.9 Factors Influencing Microbial Metal Leaching

12.10 Conclusion

12.11 Future Prospects

References

13 Advances in Bioleaching of Rare Earth Elements from Electronic Wastes

13.1 Introduction

13.2 REEs Recovery Technology

13.3 Post-Leaching/Bioleaching Process

13.4 Conclusion and Outlook

References

14 Bioprocessing of E-waste for Metal Recovery

14.1 Introduction

14.2 Bioprocessing of E-waste for Metal Recovery

14.3 Biosorption and Bioaccumulation of Metals

14.4 Perspective and Future Aspects

Acknowledgments

References

15 State-of-the-Art Biotechnological Recycling Processes

15.1 Introduction

15.2 State-of-the-art Biotechnological Processes

15.3 Conclusion and Future Perspectives

References

16 Biorecovery of Critical and Precious Metals

16.1 Introduction to Critical and Precious Metals for Recovery

16.2 Precious Metal E-waste Recovery in the International Market

16.3 E-waste Sources and Progression

16.4 Conventional E-waste Metal Recovery Methods and Their Limitations

16.5 Biorecovery of Valuable Metals from Electronic Waste

16.6 Factors Affecting Biorecovery of Precious Metals

16.7 Confirmatory Tests for Recovered Metals from E-waste

16.8 Biorecovery and Environment Sustainability

16.9 Biorecovery and Socio-economic Sustainability

16.10 Conclusion

References

17 Biohydrometallurgical Metal Recycling/Recovery from E-waste: Current Trend, Challenges, and Future Perspective

17.1 Introduction

17.2 Overview of Biological Approach for Recycling of Metals

17.3 Existing E-waste Management Challenges

17.4 Advance Technology for Recycling Metals

17.5 Future Development Strategies for E-waste Management

17.6 Conclusion and Recommendation

References

Index

End User License Agreement

List of Tables

Chapter 1

Table. 1.1 E-waste generation for the major economies of the world for the y...

Chapter 2

Table. 2.1 Relatively recently developed synthetic polymers are emerging in ...

Table. 2.2 Geochemically scarce elements that may be functional, or dysfunct...

Table. 2.3 Estimated losses (as % of input) of geochemically scarce function...

Table. 2.4 Reported geochemically scarce elements produced by plants co-proc...

Table. 2.5 Estimated current recoveries (in % of the amount present in e-was...

Chapter 3

Table. 3.1 Fates of different e-waste components after utilization.

Chapter 4

Table. 4.1 Environmental impact of common substances present in e-waste.

Table. 4.2 Health impact of common substances found in e-waste.

Chapter 5

Table. 5.1 Routes of exposure to various chemical components of e-waste and ...

Table. 5.2 Noncarcinogenic and carcinogenic risk assessment scales.

Chapter 6

Table. 6.1 Metallic composition of PCBs found by different authors in a peri...

Table. 6.2 Composition differences for different types of PCBs

Table. 6.3 Mass fraction of LED lamps' macro components over time.

Table. 6.4 Composition of waste white LEDs

Table. 6.5 Composition of screens according to different authors

Table. 6.6 Permanent magnets' characteristics relevant for applications

Chapter 7

Table. 7.1 Comparing primary energy required for the extraction of materials...

Table. 7.2 Brief characteristics of the main materials in manufacturing elec...

Chapter 8

Table. 8.1 Real-time LCA application on various E-waste management strategie...

Table. 8.2 Details of environmental LCA of different technologies.

Chapter 9

Table. 9.1 Types of industrial economies.

Table. 9.2 Environmental, social, and economic benefits of CE.

Table. 9.3 Eco-innovations for implementation of CE.

Chapter 10

Table. 10.1 Material composition of different types of WEEE.

Table. 10.2 The summary of value-added products prepared using different par...

Table. 10.3 Top leading companies working in the global e-waste management a...

Chapter 11

Table. 11.1 Literature review of the chemical composition of the main elemen...

Table. 11.2 Literature review of the alkaline leaching of e-waste.

Table. 11.3 Examples of chemical groups and formulas of cationic and anionic...

Table. 11.4 Examples of chemical groups and formulas of chelating resins (In...

Table. 11.5 Properties of ILs.

Table. 11.6 Different types of DESs and their general formulas reproduced (S...

Table. 11.7 Physicochemical and thermal properties of DES (Padwal et al. 202...

Chapter 12

Table. 12.1 E-waste sources, components, and their hazardous effect on the e...

Table. 12.2 Detoxifying strategies for different metals adopted by metal-tol...

Table. 12.3 Microorganisms used for heavy metal remediation from e-waste (Pu...

Chapter 13

Table. 13.1 Distribution and production of rare earth oxides worldwide.

Table. 13.2 Types of microorganisms applied to rare earth element extraction...

Table. 13.3 Efficiency of bioleaching precious metals using cyanogen-produci...

Table. 13.4 A summary of studies using MFC for recovery of metals from solut...

Chapter 14

Table. 14.1 Recent investigations on bioprocessing of metal recovery from e-...

Chapter 15

Table. 15.1 Biosorption capacity of different biomasses for precious metals ...

Table. 15.2 Stability constant of metal and siderophore complexes.

Chapter 16

Table. 16.1 Microorganisms used for bioleaching of precious metals.

Chapter 17

Table. 17.1 Metals content (% and ppm values) in different e-wastes.

Table. 17.2 Microorganisms and optimum conditions applied for the solubiliza...

Table. 17.3 Organisms and percent metal leaching from e-waste.

List of Illustrations

Chapter 1

Figure 1.1 Benefits of e-waste recycling.

Figure 1.2 Generalized steps involved in pyrometallurgical recovery of metal...

Figure 1.3 Schematic representation of hydrometallurgical recovery of metals...

Figure 1.4 Schematic representation of biohydrometallurgical recovery of met...

Chapter 3

Figure 3.1 Flow diagram of a general WEEE management system (Masud et al. 20...

Figure 3.2 E-waste generation scenario in (a) Asia region, (b) Europe region...

Figure 3.3 Health hazards and risks associated with electronic waste (Jaibee...

Figure 3.4 Environmental impacts of e-waste (Dopp & Rettenmeier, 2013; Masud...

Figure 3.5 Global e-waste management strategies (Borthakur & Govind, 2017; L...

Figure 3.6 Formal E-waste process (Strike, 2021; WA, 2021).

Figure 3.7 Flow process of EPR policy.

Figure 3.8 Flow diagram of a take-back policy.

Figure 3.9 Informal E-waste Process (Barker, 2020; Record, 2019; Starr, 2019...

Figure 3.10 Illustrates the intricate interdependencies between reuse barrie...

Figure 3.11 Recycling of e-waste and recovery of valuable materials.

Figure 3.12 A simplified flowchart of the electronic goods recycling process...

Figure 3.13 A simplified diagram of the process steps at a material recovery...

Figure 3.14 Four ways to reduce e-waste carbon footprint.

Chapter 4

Figure 4.1 E-waste processing.

Chapter 5

Figure 5.1 Composition of e-waste.

Figure 5.2 Global e-waste production.

Figure 5.3 Exposure pathways of e-waste.

Chapter 6

Figure 6.1 Evolution of PCBs over the years.

Figure 6.2 Design variability of LED lamps (a) and typical components (b)....

Figure 6.3 Screen design evolution. (a) CRT display design.(b) PDP displ...

Figure 6.4 Timeline of battery evolution.

Figure 6.5 Elemental composition variation (wt.-%) of PM in accordance with ...

Chapter 7

Figure 7.1 Urban mining tasks in the circular economy.

Figure 7.2 Environmental impact costs in the life cycle of electrical and el...

Figure 7.3 Average material content in six categories of household e-waste....

Figure 7.4 Fate of end of life electrical and electronic equipment – Decisio...

Chapter 8

Figure 8.1 Elements of techno-economic model.

Figure 8.2 Model of the costs and revenues in an MRP (metal recovery process...

Figure 8.3 Stages of the LCA.

Figure 8.4 A general illustration of system boundaries of all the model scen...

Chapter 9

Figure 9.1 Linear and circular economies.

Chapter 10

Figure 10.1 Typical composition of e-waste and WPCBs.

Figure 10.2 Individual sub-processes involved in the pre-treatment of e-wast...

Figure 10.3 A circular economy approach toward e-waste management and valori...

Figure 10.4 Schematic representation of steps followed to recover metallic f...

Chapter 11

Figure 11.1 Hydrometallurgical process flowsheet.

Figure 11.2 Pourbaix equilibrium potential–pH Diagram of (A) Au and (B) Ag p...

Figure 11.3 Structure of Au-thiosulfate complex, adapted from (Zhao et al. (...

Figure 11.4 Example of chemical structures of common organic extractants use...

Figure 11.5 Example of chelating reaction between the resin (iminodiacetate)...

Figure 11.6 Schematic of extraction process via ILs, adapted from reference....

Figure 11.7 Schematic representation of leaching of LiCoO

2

using ChCl:citric...

Chapter 12

Figure 12.1 Different strategies for heavy metal extraction from e-waste.

Figure 12.2 Types of bioremediation techniques and mechanisms.

Figure 12.3 Different Metal detoxification strategies adopted by metal-toler...

Chapter 13

Figure 13.1 The distribution of rare earth consumption in China in 2022 and ...

Figure 13.2 Schematic diagram of metal (M) leaching mechanism of

A. ferrooxi

...

Figure 13.3 Various post-leaching metal recovery methods.

Figure 13.4 An integrated process for vanadium purification from burnt oil a...

Figure 13.5 A process using solvent extraction (SX) for recovering REEs from...

Figure 13.6 An example of ion exchange with a copper ion.

Figure 13.7 A flowsheet for recovering REEs, Ga, and Al from fly ash using a...

Figure 13.8 Illustration of MFC for wastewater treatment in the anode chambe...

Chapter 14

Figure 14.1 Bioleaching mechanism

Chapter 15

Figure 15.1 Comparison of different processes for metal recovery.

Figure 15.2 Illustration of a peptide-functionalized column for the selectiv...

Chapter 16

Figure 16.1 Recapturing of metals using chemical method.

Figure 16.2 Recycling methods.

Figure 16.3 Treatment process – steps.

Figure 16.4 Recapturing of gold by the photocatalytic method based on TiO

2

/S...

Figure 16.5 Summary of the process of pyrometallurgy in recovery from e-wast...

Figure 16.6 Types of bioleaching processes.

Figure 16.7 Metal sulfides dissolution using (A) thiosulfate and (B) polysul...

Figure 16.8 Direct and Indirect mechanisms of bioleaching.

Figure 16.9 Types of metal mobilization mechanisms.

Chapter 17

Figure 17.1 Contact and noncontact bioleaching mechanisms.

Figure 17.2 Application of bioinformatics for biohydrometallurgy.

Guide

Cover

Table of Contents

Title Page

Copyright

Dedication

List of Contributors

Preface

Acknowledgment

Begin Reading

Index

End User License Agreement

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Management of Electronic Waste

Resource Recovery, Technology and Regulation

Edited byAnshu PriyaCity University of Hong Kong, Kowloon, Hong Kong

 

 

 

Copyright © 2024 by John Wiley & Sons Inc All rights reserved.

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Library of Congress Cataloging-in-Publication Data

Names: Priya, Anshu, editor.Title: Management of electronic waste : resource recovery, technology and regulation / edited by Anshu Priya.Description: Hoboken, New Jersey : Wiley, [2024] | Includes index.Identifiers: LCCN 2023046576 (print) | LCCN 2023046577 (ebook) | ISBN 9781119894339 (cloth) | ISBN 9781119894346 (adobe pdf) | ISBN 9781119894353 (epub)Subjects: LCSH: Electronic waste–Management.Classification: LCC TD799.85 .M36 2024 (print) | LCC TD799.85 (ebook) | DDC 621.3815028/6–dc23/eng/20231102LC record available at https://lccn.loc.gov/2023046576LC ebook record available at https://lccn.loc.gov/2023046577

Cover image(s): WileyCover design: © liangpv/Getty Images

 

 

Dedicated to my dearest grandfather, Mr. Anand Swaroop Varma, for his countless blessings, immense love, and endless support. You are a great source of encouragement to me. Thank you for inspiring me always. I owe it all to you...

List of Contributors

 

Abhinav Ashesh

KPMG India

Gurgaon

Haryana

India

Mishra Bhawana

Department of Environmental Sciences

Central University of Himachal Pradesh (CUHP)

Shahpur

Dharamshala

Kangra

Himachal Pradesh

India

Amilton Barbosa Botelho Junior

Department of Chemical Engineering

Polytechnic School

University of Sao Paulo

Sao Paulo

Brazil

Marcelo P. Cenci

Materials Engineering Department

Federal University of Rio Grande do Sul

Porto Alegre/RS

Brazil

Mital Chakankar

Department of Biotechnology

Helmholtz Institute Freiberg for Resource Technology

Helmholtz-Zentrum Dresden-Rossendorf

Dresden

Germany

Venkata Ravi Sankar Cheela

Civil Engineering Department

MVGR College of Engineering (A)

Vizianagaram

Andhra Pradesh

India

Pranav Prashant Dagwar

Department of Environmental Science and Engineering

SRM University-AP

Amaravati

Andhra Pradesh

India

and

CSIR-National Environmental Engineering Research Institute (CSIR-NEERI)

Nagpur

Maharashtra

India

Shailesh R. Dave

Xavier Research Foundation

Loyola Centre for Research and Development

St. Xavier's College Campus

Ahmedabad

India

Pant Deepak

Department of Environmental Sciences

Central University of Himachal Pradesh (CUHP)

Shahpur, Dharamshala, Kangra

Himachal Pradesh

India

Deblina Dutta

Department of Environmental Science and Engineering

SRM University-AP

Amaravati

Andhra Pradesh

India

Tingyue Gu

Department of Chemical and Biomolecular Engineering

Institute for Sustainable Energy and the Environment

Ohio University

Athens

OH

USA

Subrata Hait

Department of Civil and Environmental Engineering

Indian Institute of Technology Patna

Patna

Bihar

India

Pg Rusydina Idris

Civil Engineering Programme Area

Universiti Teknologi Brunei

Gadong

Brunei Darussalam

Kaviul Islam

Department of Mechanical Engineering

Iowa State University

Ames

IA

USA

and

School of Science and Engineering

Canadian University of Bangladesh

Dhaka

Bangladesh

Rohan Jain

Department of Biotechnology

Helmholtz Institute Freiberg for Resource Technology

Helmholtz-Zentrum Dresden-Rossendorf

Dresden

Germany

Sharifa Khatun

Department of Mechanical Engineering

Rajshahi University of Engineering and Technology

Rajshahi

Bangladesh

Atul Kumar

Department of Veterinary Public Health and Epidemiology

CSK HP Agricultural University

Palampur

Himachal Pradesh

India

Sunil Kumar

CSIR-National Environmental Engineering Research Institute (CSIR-NEERI)

Nagpur

Maharashtra

India

Sabine Kutschke

Department of Biotechnology

Helmholtz Institute Freiberg for Resource Technology

Helmholtz-Zentrum Dresden-Rossendorf

Dresden

Germany

Franziska Lederer

Department of Biotechnology

Helmholtz Institute Freiberg for Resource Technology

Helmholtz-Zentrum Dresden-Rossendorf

Dresden

Germany

Mahadi Hasan Masud

Mechanical & Automotive Discipline

School of Engineering

RMIT University, Bundoora Campus

Melbourne

VIC

Australia

and

Department of Mechanical Engineering

Rajshahi University of Engineering and Technology

Rajshahi

Bangladesh

Nahid Imtiaz Masuk

Department of Mechanical Engineering

Rajshahi University of Engineering and Technology

Rajshahi

Bangladesh

Shivangi Mathur

Department of Biotechnology

President Science College

Gujarat University

Ahmedabad

Gujarat

India

Sabine Matys

Department of Biotechnology

Helmholtz Institute Freiberg for Resource Technology

Helmholtz-Zentrum Dresden-Rossendorf

Dresden

Germany

Pankaj Meena

CSIR-National Environmental Engineering Research Institute (CSIR-NEERI)

Nagpur

Maharashtra

India

Soumya V. Menon

Department of Chemistry and Biochemistry

School of Sciences

Jain (Deemed to be) University

Bengaluru

Karnataka

India

José C. Mengue Model

Materials Engineering Department

Federal University of Rio Grande do Sul

Porto Alegre/RS

Brazil

Monjur Mourshed

Mechanical & Automotive Discipline

School of Engineering

RMIT University, Bundoora Campus

Melbourne

VIC

Australia

and

Department of Mechanical Engineering

Rajshahi University of Engineering and Technology

Rajshahi

Bangladesh

Seyyed Mohammad Mousavi

Biotechnology Group

Chemical Engineering Department

Tarbiat Modares University

Tehran

Iran

and

Modares Environmental Research Institute

Tarbiat Modares University

Tehran

Iran

Daniel D. Munchen

Materials Engineering Department

Federal University of Rio Grande do Sul

Porto Alegre/RS

Brazil

Ashkan Namdar

Faculty of Materials Science and Engineering

Khajeh Nasir Toosi University of Technology

Tehran

Iran

Tannaz Naseri

Biotechnology Group

Chemical Engineering Department

Tarbiat Modares University

Tehran

Iran

Piotr Nowakowski

Silesian University of Technology

Faculty of Transport and Aviation Engineering

Katowice

Poland

Biswaranjan Paital

Redox Regulation Laboratory

Department of Zoology

Odisha University of Agriculture and Technology

Bhubaneswar

Odisha

India

Katrin Pollmann

Department of Biotechnology

Helmholtz Institute Freiberg for Resource Technology

Helmholtz-Zentrum Dresden-Rossendorf

Dresden

Germany

Anshu Priya

School of Energy and Environment

City University of Hong Kong

Kowloon

Hong Kong

Seyed Omid Rastegar

Department of Chemical Engineering

Faculty of Engineering

University of Kurdistan

Sanandaj

Iran

Rahul Rautela

CSIR-National Environmental Engineering Research Institute (CSIR-NEERI)

Nagpur

Maharashtra

India

and

Academy of Scientific and Innovative Research (AcSIR)

Ghaziabad

Uttar Pradesh

India

Lucas Reijnders

Faculty of Science

IBED

University of Amsterdam

Amsterdam

The Netherlands

Nirmaladevi Saravanan

Department of Biochemistry and Biotechnology

Avinashilingam University for Women

Coimbatore

Tamil Nadu

India

Shahriar Shams

Civil Engineering Programme Area

Universiti Teknologi Brunei

Gadong

Brunei Darussalam

Abhishek Sharma

Department of Veterinary Public Health and Epidemiology

CSK HP Agricultural University

Palampur

Himachal Pradesh

India

Ummul Khair Sultana

School of Chemical Engineering

Faculty of Engineering

Architecture and Information Technology

University of Queensland

Brisbane

QLD

Australia

Ningjie Tan

State Key Laboratory of Bioreactor Engineering

East China University of Science and Technology

Shanghai

China

Shital C. Thacker

Department of Microbiology and Biotechnology

School of Sciences

Gujarat University

Ahmedabad

India

and

Department of Microbiology

Silver Oak Institute of Sciences

Silver Oak University

Ahmedabad

India

Devayani R. Tipre

Department of Microbiology and Biotechnology

School of Sciences

Gujarat University

Ahmedabad

India

James Vaughan

School of Chemical Engineering

Faculty of Engineering

Architecture and Information Technology

University of Queensland

Brisbane

QLD

Australia

Hugo M. Veit

Materials Engineering Department

Federal University of Rio Grande do Sul

Porto Alegre/RS

Brazil

Anusha Vishwakarma

Department of Civil and Environmental Engineering

Indian Institute of Technology Patna

Patna

Bihar

India

Ismawi Yusof

Civil Engineering Programme Area

Universiti Teknologi Brunei

Gadong

Brunei Darussalam

Xu Zhang

State Key Laboratory of Bioreactor Engineering

East China University of Science and Technology

Shanghai

China

Preface

Sustainable living conditions are necessary for a developing society. In order to meet the sustainable development goals for the attainment of a circular economy, there is a need for judicial utilization of natural resources, efficient technologies, effective waste management, recycling tools and techniques to maintain stability and continuity of the supply chain, and conservation of resources. Resource conservation can be facilitated through resource circularization, recycling, and reuse, driving toward zero waste discharge. Waste electrical and electronic equipment (WEEE) or electronic waste (e-waste) is one of the fastest-growing waste streams in the urban environment worldwide. A large portion of e-waste remains unaccounted for and is deprived of treatment through appropriate recycling chains and methods. They are often found to be managed by the informal sector using rudimentary approaches that not only cause environmental pollution but also lead to serious health hazards for the workforce employed. Out of the total e-waste generated, only a small share is collected formally by the take-back system, while the rest is disposed of in waste bins, which finally reach incinerators, landfills, and open dump yards. E-waste is a significant source of base, precious, and toxic metals. The composition of e-waste is diverse, and it contains a complex array of metals in quantities even higher than their natural deposits. This high metallic content contributes perpetually and comprehensively to the economic vitality of the recycling of metals. In addition, the recovery of metals is also necessary for waste treatment. Therefore, management and recycling of e-waste is an important aspect, not only from the point of waste treatment to avert environmental pollution but also for resource recovery for economic development. The hierarchy of e-waste management recommends the reuse and/or remanufacture of the whole end-of-life electrical and electronic equipment, followed by the recovery of materials by recycling techniques. For the recovery of metals from e-waste, various traditional metallurgical techniques, viz., pyrometallurgy using heat treatments like roasting, smelting, and hydrometallurgy based on chemical leaching, are employed. These processing methods are often demonstrated to be energy intensive, costly, and associated with serious secondary pollution such as the release of toxic gases like dioxins, furans, metal dust, a high volume of hazardous lixiviants, and wastewater. In order to meet the environmental norms for hazardous waste disposal and conservation of natural resources around the world, there is a growing concern for the safe recycling of e-waste. The limitations of conventional techniques have led to a shift toward biotechnological approach. The integration of biotechnology into the hydrometallurgical process by the application of biocatalysts such as microorganisms and enzymes has evolved into a green, safe alternate metallurgical process known as biohydrometallurgy, biometallurgy, or bioleaching technique for e-waste recycling. In comparison to conventional technologies, bioleaching-based processes offer a number of advantages, such as low operation costs, environmental compatibility, relatively low energy consumption, and easy technology for metals extraction. Further, as the majority of the e-waste generated is being managed by the informal sector using rudimentary approaches, bioleaching technology provides an alternative to the metallurgical sector with no environmental and health hazards.

This book comprehensively presents various aspects of e-waste, such as generation, management techniques, role as secondary metal reservoir, different conventional as well as eco-friendly recycling approaches, biotechnological advances, and developments in resource recovery, along with the associated toxicity, risks, and scope for future research. The book aims to present hazards associated with conventional recycling methods and highlights environmentally compatible and economic approaches to resource recovery. A review of the progress in bioleaching technology focused on a sustainable future is also presented in the book. Further, the book fills in the gaps in understudied biotechnological recycling techniques and explores possibilities to mitigate environmental pollution caused by conventional and rudimentary e-waste management and recycling approaches. Some of the latest research and developments in the areas of e-waste management, biotechnological recycling processes, regulations, and policies are also highlighted in the book. A complete overview of all aspects related to the toxicity characterization of e-waste, resource recovery, recycling strategies, biotechnological advancements, and current perspectives on e-waste generation and management is covered in the book. Further, recycling and resource recovery aspects of e-waste under the current global scenarios are conceptualized in this book, adopting a qualitative approach that will facilitate future risk characterization and evaluation. This book is expected to serve as a guideline for producers, consumers, recycling industries, policy and law makers, academicians, and researchers. The book is also expected to contribute to society by creating awareness and knowledge among the general masses and the scientific community regarding pollution abatement and sustainable utilization of resources.

 

July 26, 2023

Dr. Anshu PriyaCity University of Hong KongHong Kong

Acknowledgment

I extend my deep sense of gratitude to John Wiley & Sons for giving me this wonderful opportunity to publish and spread awareness on one of the most serious issues of urban world – the e-wastes, their hazards, importance, resource recovery, reutilization, management, and regulations. My immense thanks goes to the researchers and scientists who helped me with their innovative suggestions, vast knowledge, scientific advice, and expertise that led to successful completion of this book. I would like to convey my heartfelt gratitude to all the authors and contributors of this book for their insightful articles, kind cooperation, and unstinted support. The love of my parents and family has always been outstanding. I owe my deepest and warmest gratitude to my grandparents, parents, brother, family members, and friends for their unparallel love, care, support, and encouragement. I convey my deep sense of appreciation to my husband, Dr. Ambresh Shivaji, for his motivation, consideration, and constant support. Words will not suffice to acknowledge their constant support throughout this work. A special thanks to all my well-wishers whose names I missed out here.

Above all, I express my profound devotion and deepest gratitude to The Almighty for bestowing His blessings upon me.

1An Introduction to Electronic Waste

Anshu Priya

School of Energy and Environment, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong

Abstract

Waste electrical and electronic equipment (WEEE) or electronic waste (e-waste) is one of the fastest-growing waste streams worldwide. The rich metallic content of e-waste makes them secondary reservoir of many base, precious, rare earth, and toxic metals. Additionally, several nonmetallic constituents, such as brominated flame retardants, in quantities higher than the permissible limit make them hazardous in nature. Thus, the management, treatment, and resource recovery of e-waste are essential not only for economic development but also to avert environmental pollution. The problem of e-waste generation is more prominent in developed and developing economies. Further, the problem gets compounded by the transboundary movement of e-waste despite the Basel Convention Prohibition (1992). The evaluation of their generation, flow in economy, and composition are essential elements for development and implementation of various eco-friendly recycling approaches, sustainable reprocessing technologies, and sound policies for a sustainable, green, and circular economy.

Keywordse-waste; metal resources; recycling technologies; management approaches; sustainable and circular economy

1.1 Introduction

The unprecedented digitalization and urbanization over the past few decades, coupled with a rapid product obsolescence rate, have led to enormous generation of waste electrical and electronic equipment (WEEE) or electronic waste (e-waste), ranking it among the fastest-rising waste streams worldwide. China was reported to generate the highest e-waste, with more than 10 million metric tons (Mt) in 2019. The United States followed China with around 7 Mt and was the second-largest e-waste generator. As per the report by the United Nations University (UNU 2015), 53.6 Mt of e-waste were estimated to be generated in the year 2019 (Baldé et al. 2022). The generation trend was further anticipated to increase to 74.7 Mt. by 2030 (Forti et al. 2020).

E-waste includes a wide range of components and constituents from polymers, glass, and ceramics to valuable resources like metals. Base metals, precious metals, toxic metals, as well rare earth metals (REMs) such as Cu, Zn, Cd, Pb, Hg, Ni, Co, Al, Fe, Sn, Au, Ag, Pd, Nd, Ce, and La are integral constituents of e-waste. It has been reported that the concentration of metals in e-waste is in sufficiently rich quantity, many times even higher than their natural repository (Konaté et al. 2022). The rich metallic content of e-waste thus makes waste a good secondary source of metals. Thus, the removal of metals is subject of utmost concern not only for treatment of waste but also for recovery of metallic fractions. Reprocessing of waste metals generated from electric and electronic equipment is vital, as it not only allows waste management, treatment, and resource recovery but also averts environmental pollution. However, management of e-waste is a challenge due to the fact that the current recycling technologies include either pyrometallurgical or hydrometallurgical processes, which are energy-concentrated, costly, and also associated with environmental problems linked to the release of toxic gases like dioxins, furans, metal dusts, and lixiviants (Dutta et al. 2023). Therefore, it is urgent to develop an appropriate recycling technology for reprocessing of WEEE in cost-effective and environmentally compatible manner.

Biotechnology has thus proven to be a dominating and versatile substitute for the existing conventional recycling methods for tackling various problems related to environmental pollution because of its low energy demand, less inputs, low waste generation, and emissions (Brindhadevi et al. 2023). To date, several biotechnologies have been subjugated in well-developed, mechanized systems that can be categorized under the heading “biohydrometallurgy.” This technique exploits biological activities for efficient recovery of metal. Through these processes, metallic compounds are converted into their water-soluble states through a process called microbial leaching (Atlas and Bartha 1997). Over the past few years, studies related to biological leaching have shown to play a significant role in metal mobilization. Now there is a need for shifting the application of microbiological leaching process to extract metals from various wastes. There are many microorganisms that are reported to have significant role in metal recovery from industrial waste. Among the bacteria, sulfur-oxidizing bacteria, especially those of Thiobacillus spp. (also called Acidithiobacillus spp.), such as Acidithiobacillus ferrooxidans, Acidithiobacillus thiooxidans, Leptospirillum ferrooxidans, and Sulfolobus sp., are some of the well-known bioagents conducting bioleaching (Trivedi and Hait 2023; Qiu and Liu 2022; Trivedi et al. 2022). Metals present as leachate in the leached liquor are recovered using solvent extraction, adsorption, ion exchange, precipitation, cementation, and electrowinning. Compared with conventional methods for removing toxic metals from leached liquor, the biosorption process has the advantages of biodegradability, low operational cost, reduced volume of chemicals and biological sludge to be disposed of, and high efficiency in detoxifying very dilute liquors (Rivas-Castillo et al. 2022).

The challenges in the management of e-waste using sustainable reprocessing technologies that are able to address the e-waste using economically and ecologically responsive methods have encouraged need of active attempts in the area. This book presents a comprehensive insight into the various metallurgical processes, policies, laws, hazards, life cycles, and techno-economic assessments involved in the recovery and management of e-waste.

1.2 Generation and Composition of E-Waste

The advent of new, sophisticated inventions, advanced technologies, and substantially shortened life span of many electronic commodities has kicked out many electronic items from the consumer's hands, which ultimately builds up e-waste. A drastic increase in e-waste generation is being observed with the rising economy and mounting demand for EEE. As per a study conducted by UNU, Asia produced the highest volume of e-waste with generation of 24.9 Mt, followed by the United States with 13.1 Mt and Europe with 12 Mt, while the contributions by Africa and Oceania were 2.9 and 0.7 Mt, respectively (Baldé et al. 2022). China ranked first in e-waste generation with 10.1 Mt, followed by the United States Of America with 6.9 Mt, and India with 3.2 Mt. Japan and Brazil share almost the same platform with 2.6 and 2.1 Mt, respectively. Table 1.1 presents e-waste generation data for the year 2019 for the major economies of the world (Baldé et al. 2022). The developed and emerging economies contribute to a significant portion of global e-waste. E-waste generation has been shown to have a direct correlation with both population and purchasing power of the masses. Income level and purchasing power are powerful drivers of the economy and govern e-waste production. With the increase in per capita purchasing power of developing economies, there is a significant transition toward industrialization and e-waste generation (Puntillo 2023).

Table. 1.1 E-waste generation for the major economies of the world for the year 2019.

Country/region

Total e-waste generated (Mt) in 2019

China

10.1

United States

 6.9

India

 3.2

Japan

 2.6

Brazil

 2.1

Russia

 1.6

Indonesia

 1.6

Germany

 1.6

United Kingdom

 1.6

France

 1.4

Source: Adapted from Baldé et al. (2022).

The complexity and heterogeneity of e-waste owe to its various constituents. It has been estimated that one personal computer is usually composed of 40% steel, 21% plastic, 10% Al, and 10% other metals such as Cu, Cd, Au, Pt, and Ag (Brindhadevi et al. 2023). The lithium batteries, an important power source of electronic devices, contain 2–7% Li and 5–15% Co as basic constituents (Neumann et al. 2022). Co being an expensive metal is recycled from spent batteries. Printed circuit board (PCB) an important component of electrical and electronic goods contains the majority of metals; however, the actual composition varies with type of PCB. The complex compositions of e-waste make them a rich recovery source. The hazardous components present in e-waste are of serious concern and mainly include metals such as As, Cr(IV), Co, Hg, Pb, and Ni. These are considered hazardous as they are bioaccumulative, can concentrate in cells, and further carried on to the successive tropic level, where they produce deleterious impact (Brindhadevi et al. 2023). Recycling thus turns e-waste into a secondary reserve for the recovery and recycling of metals and nonmetals, thereby reducing their environmental and health hazards as well as finding a way out to solve metal crisis (Islam et al. 2020).

1.3 Present Status of E-Waste Management and Recycling

As per a study conducted by UNU, only 17% of the total global e-waste generated in 2019 was officially recognized to be collected and managed in an environmentally viable manner, thus ensuring the recycling of a gross value of US $9.4 billion of metals such as Fe, Au, and Cu. The fate of the remaining 44.3 Mt, making up about 83% of e-waste generated in 2019, was undocumented and not known (Baldé et al. 2022). Efficient management and handling of e-waste can help alleviate global warming and global greenhouse gas emissions. The high metallic content and heterogeneous and composite nature of e-waste make them hazardous and rich secondary sources for recovery of metals. Environmental pollution caused by the metal content of e-waste is very noticeable in dumping areas, landfills, and incinerators. The dumped discarded metals leach out, generate toxic emissions on burning, and contaminate air, water, and soil (UNEP 2009). Metallic mercury, dimethyl mercury, Pb, and Cd are the most toxic leachates. Landfills and incinerators are also very much prone to uncontrolled fires and the release of harmful gases and toxic slag through which the metals reenter the environment (Murali et al. 2022). Taking all these into consideration, there is an urgent need to take up the “R” endeavors, i.e. Reduce, Reuse, and Recycle. The drift toward reducing the use of metals must be encouraged; however, the other two that deserve special attention are reuse and recycle. The benefits of metal recycling are depicted in Figure 1.1.

Figure 1.1 Benefits of e-waste recycling.

Recycling of e-waste from old, unused appliances or devices involves manual dismantling and segregation of the WEEE components like the metallic and nonmetallic fractions. Following sorting, the metallic components are shredded and then subjected to recovery. The recovery of metals from e-waste involves a number of mechanical, physical, chemical, and biological processes (Islam et al. 2020).

1.3.1 Pyrometallurgical Process

Pyrometallurgical processes include thermal treatment of the shredded metallic fractions in controlled high-temperature environment to recover the metals of interest (Hartley et al. 2023). The heat treatment is given in specialized furnaces such as incinerators, plasma arc furnaces, or blast furnaces where reactions between the metallic oxides and the reducing agent such as charcoal or coke are carried out releasing carbon dioxide (CO2). The nonmetallic fraction, i.e. gangue is heated with substance called flux to form slag. Slag is a molten mass that, being lighter than the metallic fraction, floats over it and can be easily decanted off (Ebin and Isik 2016).

Figure 1.2 Generalized steps involved in pyrometallurgical recovery of metals from e-waste.

A number of modifications have been proposed to the conventional pyrometallurgical processes to improve their yield as well as reduce their environmental hazardous impact. Wang et al. 2020) modified the gold refining process through reaction of gold scrap and chlorine. The resultant was washed with hydrochloric acid, ammonium hydroxide, and nitric acid to remove the impurities. Au with 99.9% purity was recovered by this process. Abdelbasir et al. (2018) applied vacuum pyrolysis and extracted Cu with 99% purity. Umicore's smelter trial recovered metals from electronic scrap by replacing the reducing agent coke and the energy source with plastic-rich WEEE materials (Castro and Bassin 2022). However, an important disadvantage linked to pyrometallurgical process is the emission of harmful gases and compounds, such as polybrominated dibenzodioxins (PBDD), polybrominateddibenzofurans (PBDF), phenol, naphthalene, biphenyl, anthracene or phenanthrene, dibromobenzene, dibenzofuran, dibenzo-p-dioxin, tribromobenzene, tetrabromobenzene, and many more, leading to serious environmental pollution (Hartley et al. 2023). Figure 1.2 shows generalized steps involved in pyrometallurgical metal recovery.

1.3.2 Hydrometallurgical Process

In conventional hydrometallurgical process, leaching of metals is carried out using suitable lixiviants. The crushed e-waste scrapes are subjected to various chemicals of acidic and basic nature such as aqua regia, nitric acid, sulfuric acid, thiourea, thiosulfate, cyanide, and halide to leach out the metals from them. Cyanide leaching is most widely used for effective and economic extraction of gold and can efficiently extract 1–3 g/t of Au, but the major drawback is that the chemical possesses environmental toxicity. Thiosulfate and thiourea also have fast leaching rate but low chemical stability. Acid leaching is conducted usually as first-stage leaching to recover base metals, especially Cu (Ashiq et al. 2019). Chemical leaching exploiting various chemical ligands such as ethylene diamine tetramaide (EDTA), diethylene triamine penta acetate (DTPA), and other chelators like oxalate and citric acid have also been exploited for metal extraction (Xavier et al. 2023). The metals are then purified through techniques such as electrorefining, solvent extraction, and adsorption. Figure 1.3 shows schematic representation of hydrometallurgical metals recovery. The wastewater generated in the whole process of recovery is extremely hazardous toxic and difficult to recycle (Islam et al. 2020).

Various improvements have been introduced in the existing pyrometallurgical process. Rath et al. 2012), coupled thermal plasma with acid leaching to improve metal recovery. This technique generates less effluent and offers fast separation of slag metal. Ultrasonic-assisted cleaner pyrometallurgical technique has also been shown to efficiently extract metals with less toxicant generation. The technique recovered Cu and Fe with an efficiency of 95.2–97.5% and 97.1–98.5%, respectively (Xie et al. 2009). In another approach, a combination of thermal and acid treatment was proposed for faster and more reliable gold dissolution and recovery (Mahapatra et al. 2019).

1.3.3 Biometallurgy

Biometallurgy, also known as biohydrometallurgy or bioleaching, is a novel technique aiming at efficient, green, and economic metal recovery (Figure 1.4). It is based on microbial solubilization of metals, through which they convert metals into soluble, extractable form. The leached metals in liquor are then adsorbed on suitable biological matrix and finally recovered. Microbes capable of secreting various organic and inorganic acids are exploited in this process to recover different metals from various low-grade sources (Arab et al. 2020; Dey et al. 2023). The frequently used microorganisms applied in bioleaching are acidophilic Fe- and sulfur-oxidizing bacteria such as Thiobacillus ferrooxidans, T. thiooxidans, L. ferrooxidans, and Sulfolobus spp., and fungi such as Aspergillus niger and Penicillium spp. to extract the target metals from waste (Dey et al. 2023). Apart from these, a number of heterotrophic bacteria, such as those of the genus Bacillus and Pseudomonas, also have the potential to extract nonsulfidic minerals (Hubau and Bryan 2023).

Figure 1.3 Schematic representation of hydrometallurgical recovery of metals from e-waste.

Heterotrophic bioleaching microorganisms derive carbon and energy from organic carbon sources, and as a result of consumption, they produce a number of metabolic by-products such as citric acid, oxalic acid, and formic acid, which interact with the metallic waste to leach out metals (Dey et al. 2023; Hubau and Bryan 2023). However, there are several factors that regulate the metal bioleaching; these factors can be optimized to maximize the biological metal extraction. The parameters include biotic factors such as the characteristics and type of microorganisms used and size of inoculums, and abiotic factors such as growth environment, pH, temperature, aeration rate, particle size of extractable e-waste sources, incubation time, and nutritional composition of media (Valix 2017; Yang et al. 2009). Various researchers have extracted metals using bioleaching reactions. Yang et al. (2009) observed the effects of concentrations of iron, pH, inoculum size, and concentration on Cu extraction by A. ferrooxidans. Ilyas et al. (2007) successfully used acidophilic heterotrophic bacteria to recover more than 80% of metals such as Al, Cu, Ni, and Zn from PCBs. Baldé et al. (2022) demonstrated the application of T. thiooxidans and A. niger in the recovery of metals from e-scrape. Faramarzi et al. (2004) applied cyanogenic Chromobacterium violaceum for bioextraction of Au from PCBs. Cu and Au are among the vital metals that are industrially extracted through biometallurgy (Ilyas et al. 2007).

Figure 1.4 Schematic representation of biohydrometallurgical recovery of metals from e-waste.

1.4 Comparative Assessment of the Metallurgical Options for Metal Recovery

The three most widely employed metallurgical options, pyrometallurgy, hydrometallurgy, and biometallurgy are central apparatus for metal recovery. Choosing an appropriate metal recovery option is very much dependent on its extractability, economics, time, involvement of labor, and compatibility with the environment.

Extraction parameters such as environmental compatibility, economics, engagement of labor, expertise, waste type, and metal content in waste must be assessed before the selection of a metallurgical technique. Pyrometallurgical process involves thermal treatment and hence generates tremendous amount of hazardous gases and dust. Burning of plastics and other inorganic and organic waste constituents generates hazardous gases such as furans, dioxins, CO2, CO, SO2, NOx, and various poisonous volatile compounds. Besides these, incineration produces ashes with high content of metals such as Cd, Pb, and As. Hydrometallurgical and biometallurgical treatments extract metals in soluble form and hence generate large amounts of wastewater; however, biometallurgy generates comparatively less amount of wastewater than hydrometallurgy (Dey et al. 2023). Types of wastewater include spent acids, cooling water, and washdowns.

Taking mass balance into consideration, pyrometallurgical method leads to higher losses of metals in the form of metal dust, slag, and refractories. Hydrometallurgy offers high recovery and less metal with relative ease of leaching. Biometallurgy exhibits a higher rate because of involvement of active bioagents, which can extract metals even from depleted, low-grade sources, and possibility of recirculation of leached liquor in the method (Trivedi and Hait 2023). A large amount of fuel and energy are also required in the pyrometallurgical process as compared to hydrometallurgical, while the energy requirement is the least in biometallurgy (Dey et al. 2023). Biometallurgical technique is the most time-consuming, labor-intensive, and requires expertise as compared to the other two metallurgical techniques (Hubau and Bryan 2023).

The expenses involved in current conventional metallurgical methods have necessitated need for exploration of efficient alternatives for waste management and metal recovery. Potential factors affecting metal recovery also include the cost of operation and maintenance, that is, the investment capital. The profitability of recycling methods drastically depends on the economics of the metallurgical technique.

1.5 Future Prospects

E-waste, especially PCBs, contains a wide range of metals in sufficient quantities, which get dumped when the equipment becomes obsolete. The conventional recovery techniques are costly, high energy consuming, and environmentally incompatible. Bioleaching, on the other hand, is economic and green approach for recovery of metals from e-waste and other low-grade metal repositories. However, the research in this area is very limited, on a laboratory scale, and has not yet developed at industrial scale. Process can be designed using agro- or food-industrial wastes as a growth medium for heterotrophic leaching microorganisms to carry out bioleaching. The limitation of bioleaching process is the inherently long operational time, which can be reduced through approaches such as genetic manipulation or the integration of other safe approaches such as physical and chemical approaches. Interdisciplinary research involving areas encompassing microbiology, chemical engineering, biotechnology, metallurgy, and biochemical engineering is required to take bioleaching to profitable commercial applications.

1.6 Conclusion

Environmental pollution by e-waste is very noticeable in dumping areas. The dumped metals leach out under the influence of physical, chemical, and biological factors of environment; their volume reduction by burning also generates toxic emissions and contaminates air, water, and soil. The high metallic content and heterogeneous and composite nature of e-wastes, however, make them rich secondary sources of metals. But the current recycling technologies, hydro, and pyrometallurgical techniques are environmentally incompatible, energy-concentrated, and uneconomic. Thus, there is an urgent need for recycling of metals, in eco-friendly, cost-effective way, to avert pollution with focus on economic metals recovery. Bioleaching of metals from e-waste emerged as a new approach for metal recovery in an environment-friendly manner. However, for maximizing the rate of recovery, certain biotic and abiotic factors must be taken into consideration and optimized so as to convert the process to a profitable one. Studies conducted on bioleaching show disparity in the process factors governing metal biodissolution. The same microorganism is shown to have different process requirements for metal recovery. Thus, there is a need to bridge the gaps present in the existing studies for efficient and profitable metal recovery by bioleaching.

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