162,99 €
The definitive resource for electroplating, now completely up to date
With advances in information-age technologies, the field of electroplating has seen dramatic growth in the decade since the previous edition of Modern Electroplating was published. This expanded new edition addresses these developments, providing a comprehensive, one-stop reference to the latest methods and applications of electroplating of metals, alloys, semiconductors, and conductive polymers.
With special emphasis on electroplating and electrochemical plating in nanotechnologies, data storage, and medical applications, the Fifth Edition boasts vast amounts of new and revised material, unmatched in breadth and depth by any other book on the subject. It includes:
A must-have for anyone in electroplating, including technicians, platers, plating researchers, and metal finishers, Modern Electroplating, Fifth Edition is also an excellent reference for electrical engineers and researchers in the automotive, data storage, and medical industries.
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Seitenzahl: 2297
Veröffentlichungsjahr: 2011
Contents
Cover
Title Page
Copyright
Preface
Preface to the Fourth Edition
Acknowledgements
Conversion Factors
Graphical Conversions
The Electrochemical Society Series
Chapter 1: Fundamental Considerations
1.1 Introduction
1.2 Electrode Potential
1.3 Kinetics and Mechanism of Electrodepositton
1.4 Growth Mechanism
1.5 Electroless and Displacement Deposition
1.6 Electroless Diffusion Barrier
1.7 PEG and PPG as Suppressors in Copper Electrodeposition
1.8 Influence of Additives and the Effect of Aging in Electrodeposited Copper
1.9 Electrodeposition Of Alloys
1.10 Structure and Properties of Deposits
1.11 Multilayered and Composite Films
1.12 Interdiffusion in Thin Films
1.13 Structure And Composition
1.14 Properties
1.15 Applications
References
Chapter 2: Electrodeposition of Copper
2.1 History and Development
2.2 Applications
2.3 Principles
2.4 Functions of Solution Constituents
2.5 Addition Agents
2.6 Operating Conditions
2.7 Effects of Impurities in Plating Solutions
2.8 Analytical Methods
2.9 Properties and Structure
2.10 Current Modulation Techniques
2.11 Plating on Steel, Zinc, Plastics, and Aluminum
2.12 Plating of Printed Wiring Boards
2.13 Patterned Electrodepqsition for Microelectronics
2.14 Electroforming
2.15 High-Speed Electroplating
2.16 Diamond Turning
2.17 Miscellaneous
2.18 History and Development
2.19 Applications
2.20 Functions of Major Solution Constituents
2.21 Comparison of Sodium and Potassium Formulations
2.22 Addition Agents
2.23 Solution Types: Strike and Rochelle Solutions
2.24 Operating Conditions and Solution Characteristics
2.25 Maintenance and Control
2.26 High-Efficiency Cyanide Copper Solutions
2.27 Operating Conditions and Solution Characteristics
2.28 Maintenance and Control
2.29 Anodes
2.30 Materials of Construction
2.31 Environmental
2.32 Structure and Properties
2.33 History and Development
2.34 Applications
2.35 Basic Chemistry
2.36 Constituents
2.37 Maintenance and Control
2.38 Structure and Properties
2.39 Plating of Printed Wiring Boards
2.40 Alumina
2.41 Properties
2.42 Mechanism
2.43 Continuous Fiber-Reinforced Composites
References
Chapter 3: Electrodeposition of Nickel
3.1 Retrospective on Nickel Electroplating Solutions
3.2 Basics
3.3 Decorative Electroplating
3.4 Functional Electroplating and Deposit Properties
3.5 Nickel Electroforming
3.6 Nickel Anode Materials
3.7 Quality Control
3.8 Pollution Prevention
References
Chapter 4: Electrodeposition of Gold
4.1 Typical Direct Current (DC) Plating Baths
4.2 Mechanism of Deposition
4.3 Pulse Plating
4.4 Substrate Preparation
4.5 Stains
4.6 Test Methods
References
Chapter 5: Electroless and Electrodeposition of Silver
5.1 Electroless Deposition
5.2 Electrodeposition
References
Chapter 6: Tin and Tin Alloys for Lead-Free Solder
6.1 Introduction
6.2 Electrodeposition of Tin
6.3 Electrodeposition of Tin Alloys
6.4 Material Properties and Applications of Electroplated Tin and Tin Alloys
6.5 Tin Whiskers
6.6 Applications of Electroplated Tin and Tin Alloys in Electronics
Acknowledgment
References
Chapter 7: Electrodeposition of Chromium
7.1 Principles
7.2 Theory of Chromium Electrodeposition
7.3 Hexavalent Chromium
7.4 Methods of Operations of Chromium Plating Solutions
7.5 Mixed Catalysts and Self-Regulating Baths
7.6 Chromic Acid Baths: Operating Conditions
7.7 Throwing Power
7.8 Metallic Impurities
7.9 Maintenance and Control
7.10 Tests of Deposits
7.11 Physical Properties of Chromium Plate
7.12 Chemical Properties
7.13 Trivalent Chromium Baths
7.14 Other Special Types of Chromium Plate
7.15 Regulations
References
Chapter 8: Electrodeposition of Lead and Lead Alloys
8.1 Electrolyte Types
8.2 General Information on the Electrodeposition of Lead
8.3 Properties of Electrodeposited Lead Coatings
8.4 Dispersion Plating
8.5 Lead Alloys
8.6 Electrodeposition of Lead Dioxide
8.7 Deposition from Nonaqueous Solutions
8.8 Underpotential Deposition
8.9 Applications of Electrodeposited Lead
References
Chapter 9: Electrodeposition of Tin–Lead Alloys
9.1 Electrolyte Systems
9.2 Alloy Compositions
9.3 Bath Compositions
9.4 Additives
9.5 Anodes
9.6 Maintenance and Control
9.7 Electrochemical Deposition Equivalent for Tin–Lead Alloys
9.8 Density of Tin–Lead Alloys
9.9 Deposition Rate
9.10 Properties of Electroplated Tin–Lead Films
9.11 Solderability
9.12 Electrical Contact Resistance
9.13 Hardness
9.14 Applications of Tin–Lead Coatings
References
Chapter 10: Electrodeposition of Zinc and Zinc Alloys
10.1 Barrel-and-Rack Plating [7, 10–13]
10.2 Continuous Plating
10.3 Recent research advances
References
Chapter 11: Electrodeposition of Iron and Iron Alloys
11.1 Principles
11.2 Ferrous Sulfate Bath
11.3 Ferrous Chloride Bath
11.4 Iron Oxides
11.5 Preparation, Maintenance, and Control
11.6 Equipment
11.7 Anodes
11.8 Characteristics of Deposits
References
Chapter 12: Palladium Electroplating
12.1 Geological Occurrence [4–6]
12.2 Supply, Demand, and Uses of Palladium
12.3 Brief History of Electroplated Palladium
12.4 Physical and Chemical Properties of Palladium
12.5 Electrochemistry of Palladium
12.6 Electrodeposition of Palladium
12.7 Palladium Alloys
12.8 Recent Technical Advances and Emerging Applications
12.9 Current Economic Concerns
12.10 Conclusions
Acknowledgments
References
Chapter 13: Electrochemical Deposition Process for ULSI Interconnection Devices
13.1 Introduction
13.2 Copper Deposition for Interconnection by Electrochemical Techniques
13.3 Electroless Process for ULSI Interconnect Fabrication Process
13.4 Summary
Acknowledgment
References
Chapter 14: Electrodeposition of Semiconductors
14.1 Introduction
14.2 Silicon (Si)
14.3 Groups III–V (13–15) Compounds
14.4 Chalcogenide Semiconductors
14.5 Electrodeposition of Oxide Semiconductors
14.6 Concluding Remarks
References
Chapter 15: Deposition on Nonconductors
15.1 Recent Developments
15.2 Metalization
15.3 Deposit Characterization—Adhesion
15.4 Sensitizat1on—Catalysis (Prior to Electroless Deposition)
15.5 Conclusion
References
Chapter 16: Conductive Polymers: Electroplating of Organic Films
16.1 Electropolymerization: Electrochemical Synthesis of Conducting Polymers
16.2 Polymer Batteries
16.3 Electronic Devices
16.4 Chemical Sensors
16.5 Further Research and Development of Electropolymerized Coatings
References
Chapter 17: Electroless Deposition of Copper
17.1 Electrochemical Model
17.2 Anodic Partial Reaction
17.3 Cathodic Partial Reaction
17.4 Kinetics of Electroless Cu Deposition
17.5 Growth Mechanism
17.6 Structure
17.7 Properties
17.8 Deposition of Electroless Copper for IC Abrication
17.9 Formation of Cu Nanoparticles by Electroless Deposition of Cu
17.10 Electrochemical Control System for Electroless Copper Deposition
Appendix
References
Chapter 18: Electroless Deposition of Nickel
18.1 Nucleation
18.2 Metallizing Principles
18.3 Electroless Nickel Plating Baths
18.4 Film Properties
18.5 Composites
References
Chapter 19: Electrochemical Synthesis of Metal Alloys for Magnetic Recording Systems
19.1 Introduction
19.2 Preparation of High-Bs Soft Magnetic Film Using Electrodeposition Techniques
19.3 Preparation of High-Magnetic-Flux-Density CoNiFeB Film by Electroless Deposition
19.4 Preparation of Magnetic Seed Layer of Pd Nanocluster by Displacement Plating
19.5 Chemical Synthesis of FePt Nanoparticles for High-Density Magnetic Recording Media
19.6 Summary
References
Chapter 20: Electroless Deposition of Palladium and Platinum
20.1 Electroless Plating of Palladium
20.2 Electroless Plating of Platinum
20.3 Summary
References
Chapter 21: Electroless Deposition of Gold
21.1 Characteristics of Borohydride and DMAB Baths
21.2 Practical Problems Associated with Original Borohydride and DMAB Baths
21.3 Improved Borohydride and DMAB Baths
21.4 Cyanide Baths with Other Reducing Agents
21.5 Noncyanide Baths
21.6 Recent Applications
21.7 Conclusion
References
Chapter 22: Electroless Deposition of Alloys
22.1 Electroless Alloy Plating Baths
22.2 Physical Properties of Electroless Alloy Deposits
22.3 Summary
References
Chapter 23: Preparation for Deposition
23.1 Principles
23.2 Conventional Processes
23.3 Emerging Technology
23.4 Measuring Degree of Cleanliness
23.5 Strategies for Cleaning
References
Chapter 24: Manufacturing Tools
24.1 Electroplating Equipment
24.2 Barrel Platers
24.3 Vibratory Platers
24.4 Rack Platers
24.5 Strip Platers
24.6 Decorative and Engineering Plating
24.7 Wafer Plating Equipment
24.8 Summary
Acknowledgments
References
Chapter 25: Monitoring and Control
25.1 Process Monitoring
25.2 Bath Constituent Concentration Monitoring and Replenishment
25.3 Monitoring and Control of Finished Product
25.4 Summary
References
Chapter 26: Environmental Aspects of Electrodeposition
26.1 Background
26.2 Green Chemistry
26.3 Environmental Management Systems
26.4 Electroplating Industry and Regulatory Environment
26.5 Environmental Impact of Electroplating Technologies
26.6 Impact Minimization and Zero Discharge
26.7 Applications of Electrodeposition in Metal Recovey
26.8 Light-Induced Processes
26.9 Economic Considerations
References
Chapter 27: Applications to Magnetic Recording and Microelectronic Technologies
27.1 Magnetic Recording
27.2 Copper Electrodeposition for Microelectronics Applications
27.3 Electrodeposition of Copper on Seedless Barrier Layers
27.4 Development of Deposition Techniques for Epitaxial, Smooth, and Continuous Ultrathin Cu Films
Acknowledgment
References
Chapter 28: Microelectromechanical Systems
28.1 Introduction
28.2 Microfabrication Techniques
28.3 Characteristic Features of Electrodeposition Through High-AR Patterns
28.4 Electrodeposition of Metals and Alloys for MEMS
28.5 Magnetic MEMS and Electrodeposition of Magnetic Materials
Acknowledgment
References
Chapter 29: Analysis of Electroplated Films Using Dual-Beam FIB/SEM and TEM Techniques
29.1 Introduction
29.2 Introduction to Electroplating of Copper on Silicon Wafers
29.3 Principles of Dual-Beam FIB/SEM Technology
29.4 Analysis of Electroplated Copper Using FIB/SEM Techniques
29.5 TEM Sample Preparation Techniques
29.6 Analysis of Electroplated Films Using TEM Technique
Acknowledgment
References
Chapter 30: Ionic Liquid Treatments for Enhanced Corrosion Resistance of Magnesium-Based Substrates
30.1 Introduction
30.2 Current Coating Technologies
30.3 Ionic Liquids
30.4 Ionic Liquids and Surface Treatments
30.5 Surface Conversion Treatments
30.6 Metallic Film Deposition
30.7 Conclusion
References
Appendix 30A: Chemical Conversion, Electro- and Electroless Deposition Bath Formulae
Appendix
Index
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Library of Congress Cataloging-in-Publication Data:
Modern eletroplating / edited by Mordechay Schlesinger, Milan Paunovic. – 5th ed.
p. cm. – (The ECS series of texts and monographs; 52)
Includes index.
Summary: “Electroplating is the coating of an electrically conductive object with a layer of metal using electrical current resulting in a thin, smooth, even coat of metal on the object. This text covers the methods and applications of electrochemical deposition of metals, alloys, semiconductors, and conductive polymers. It provides practical advice and some theortical background to those entering the field of electrodeposition. Like previous editions, the fifth edition will be the first stop referece for the electroplating conmmunity. This fully updated edition includes significant advances in the field, from emerging electrodepostion techniques to electroplating in medical and data storage industries” – Provided by publisher.
ISBN 978-0-470-16778-6 (hardback)
1. Electroplating. I. Schlesinger, Mordechay. II. Paunovic, Millan.
TS670.M554 2010
671.7′32– dc22
Preface
Ours is the information age. Consequently, the demand for high-performance, low-cost, and nonvolatile information storage systems is on a constant rise. There are a great variety of information storage systems, with varying degrees of development and commercialization. Those include, but are not limited to, magnetic tape drives, hard disc drives, magnetic floppy disc drives, magneto-optic (MO) disc drives, phase change optic disc drives, semiconductor flush memory, magnetic random-access memory (RAM), and holographic optical storage. Electrochemical deposition techniques are essential in the production of most of the above. This, among many others, is the raison d'être for the present (fifth) and the earlier (fourth) editions.
The fourth edition of Modern Electroplating appeared some 10 years ago. A great deal of progress has taken place in those years in the area of electrochemical plating and related fields. It is these developments that make this new edition both desirable and necessary. Those profound changes are reflected in the present edition in a number of different ways. Essentially, all chapters were rewritten, some by different authors, and/or updated. Unfortunately, two authors who contributed to the fourth edition (Drs. Rolf Wyle and Ned Mandich) have since passed on. Two chapters have been removed altogether and new ones are replacing them. The two new chapters are titled “Electrochemical Deposition Process for ULSI Interconnection Devices” by Osaka and Yoshino and “Electrochemical Synthesis of Metal Alloys for Magnetic Recording Systems” by Sugiyama, Yoshino, Hachisu, and Osaka. Four new chapters have been added: “Applications to Magnetic Recording and Microelectronic Technologies” by Brankovic, Vasiljevic, and Dimitrov; “Microelectromechanical Systems” by Zangari; “Analysis of Electroplated Films Using Dual-Beam FIB/SEM and TEM Techniques” by Meng-Burany; and “Ionic Liquid Treatments for Enhanced Corrosion Resistance of Magnesium- Based Substrates” by Petro, Schlesinger, and Song. These and most other changes, including the publication of the new second edition in 2006 of Fundamentals of Electrochemical Deposition, reflect the present tendency of the applications of electroplating more and more in the arena of nanoelectronics in particular and nanotechnology in general as alluded to above. Typically, it may be observed that whereas the fourth edition is comprised of 26 chapters on about 800 pages, the present edition contains 30 chapters and is about the same number of substantially enlarged pages. In this edition as in the previous the chapters are self-contained in that those may be read in any order that the reader finds useful. Thanks are due to the over 30 contributors/authors who made this edition possible.
MORDECHAY SCHLESINGER
Windsor Ontario, Canada
MILAN PAUNOVIC
Port Washington, New York
Preface to the Fourth Edition
In planning this new edition of Modern Electroplating, we have realized from the start that it would be impossible to include in one volume both the fundamental aspects and the technology itself. For this reason we have decided to publish the recent developments in the science of deposition in a separate volume titled Fundamentals of Electrochemical Deposition. That volume was published in November 1998. Therefore, the present volume includes only a brief summary of fundamental technological advancements, and this is presented in the first, introductory chapter.
Since the last edition of Modern Electroplating in 1975, electrochemical deposition has evolved from an ill-defined area, as the Preface to the previous edition calls it, into an exact science. This development is, in the first place, seen as responsible for the ever-increasing number and widening types of applications of this branch of practical science and engineering.
The most significant developments in any field of science or technology in general, and in electrochemistry in particular, are made by those who possess a good understanding of the fundamental aspects of the discipline, which in this case is electrochemical deposition. We, the editors, found it necessary and highly desirable to seek and present to the reader a companion volume that, for all intents and purposes, makes essentially a completely new contribution and not just a revised version of the earlier editions. Thus, for the sake of illustration, the present edition includes a chapter devoted to the electrodeposition of semiconductors. Another deals with environmental issues. Last, but not least, in this connection, neither of the editors nor the vast majority of the contributors were associated with any of the earlier editions.
Technological areas in which the possession of technical knowledge of electroplating is found to be essential include all aspects of electronics; macro-, micro-, and nano-optics; opto-etectronics; and sensors of most types. In addition, a number of key industries, such as the automotive industry, employ methods of electroplating. This is so even when other methods such as evaporation and sputtering CVD (chemical vapor deposition) are an option. Electroplating is therefore often used for reasons of economy and/or convenience.
This volume is divided into 26 chapters. After a three-part introductory chapter by Paunovic, Schlesinger, and Weil come 13 chapters dealing with the electrodeposition of copper (Dini), nickel (DiBari), gold (Kohl), silver (Schlesinger), tin (Abys et al.). chromium (Snyder et al.), lead and alloys (Jordan), tin-lead alloys (Jordan), zinc and alloys (Winand), iron and alloys (Izaki), palladium and alloys (Abys et al.), nickel and cobalt alloys (DiBari), and semiconductors (T. E. Schlesinger). Closing this series of chapters is one on deposition on nonconductors (Schlesinger), and conductive polymers (Osaka et al.). Next come 6 chapters dealing with electroless deposition of copper (Paunovic), nickel (Schlesinger), cobalt (Osaka), palladium and platinum (Ohno), gold (Okinaka), and electroless alloys (Ohno). Finally, 4 chapters close the book, and these are on preparation for deposition (Dexter Snyder), manufacturing technologies (Turner), manufacturing control (Turner), and environmental considerations (Tomkiewicz).
In the preface to Fundamentals of Electrochemical Deposition we stated that it may be considered a lucky coincidence that this volume is published close to the time that copper interconnection technology is introduced in the microelectronic industry. This is still the case. There has been a truly revolutionary change from physical to electrochemical techniques in the production of microconductors on silicon, and developments in electrochemical deposition are bound to generate and maintain in the twenty-first century an increased interest and urgent need for up-to-date information regarding the technology. The present volume together with the Fundamentals volume should be of great help in understanding these advancements.
The chapters were written by different authors and so differences in style and approach will be evident. We the editors have tried to smooth those differences without changing the basic message present in each chapter. We also intend this volume to be a useful reference for practitioners of deposition as well as for individuals who are about to enter this modern ever-evolving field of practical knowledge. For this reason each chapter is complete and may be read and consulted separately, and certainly the book can be read in any order.
Our thanks and heartfelt gratitude go to many members of the Electrochemical Society and in particular to those of the Electrodeposition Division. Our thanks also go to our respective families for their patience and understanding during the hectic long hours we spent in preparing this volume.
MOROECHAY SCHLESINOER
Windsor Ontario. Canada
MILAN PAUNOVIC
Yorktown Heights. New York
Graphical Conversions
The Electrochemical Society Series
Corrosion Handbook
Edited by Herbert H. Uhlig
Modern Electroplating, Third Edition
Edited by Frederick A. Lowenheim
Modem Electroplating, Fourth Edition
Edited by Mordechay Schlesinger and Milan Paunovic
The Electron Microprobe
Edited by T. D. McKinley, K. F. J. Heinrich, and D. B. Wittry
Chemical Physics of Ionic Solutions
Edited by B. E. Conway and R. G. Barradas
High-Temperature Materials and Technology
Edited by Ivor E. Campbell and Edwin M. Sherwood
Alkaline Storage Batteries
S. Uno Falk and Alvin J. Salkind
The Primary Battery (in Two Volumes)
Volume I Edited by George W. Heise and N. Corey Cahoon
Volume II Edited by N. Corey Cahoon and George W. Heise
Zinc-Silver Oxide Batteries
Edited by Arthur Fleischer and J. J. Lander
Lead-Acid Batteries
Hans Bode
Translated by R. J. Brodd and Karl V. Kordesch
Thin Films-Interdiffusion and Reactions
Edited by J. M. Poate, M. N. Tu, and J. W. Mayer
Lithium Battery Technology
Edited by H. V. Venkatasetty
Quality and Reliability Methods for Primary Batteries
P. Bro and S. C. Levy
Techniques for Characterization of Electrodes and Electrochemical Processes
Edited by Ravi Varma and J. R. Selman
Electrochemical Oxygen Technology
Kim Kinoshita
Synthetic Diamond: Emerging CVD Science and Technology
Edited by Kari E. Spear and John P. Dismukes
Corrosion of Stainless Steels
A. John Sedriks
Fundamentals of Electrochemical Deposition
Milan Paunovic and Mordechay Schlesinger
Semiconductor Wafer Bonding: Science and Technology
Q.-Y. Tong and U. Göscle
Uhlig's Corrosion Handbook, Second Edition
Edited by R. Winston Revie
Contributors
Joseph A. Abys Cookson Electronics–Enthone Inc., Orange, CT
Stanko R. Brankovic Cullen College of Engineering, University of Houston, Houston, TX
Jack W. Dini Lawrence Livermore National Laboratory, Livermore, CA (Retired)
George A. Di Bari INCO, Saddle Brook, NJ (Retired)
Norma R. de Tacconi University of Texas at Arlington, Arlington, TX
Nikolay Dimitrov Department of Chemistry, Binghamton University–SUNY, Binghamton, NY
Takuma Hachisu Waseda University, Tokyo, Japan
Masanobu Izaki Toyohashi University of Technology, Toyohashi, Japan
Manfred Jordan Dr. Ing. Max Schlotter, Geislingen/Steige, Germany
Paul A. Kohl School of Chemical Engineering, Georgia Institute of Technology, Atlanta, GA
Sinichi Komaba Department of Applied Chemistry, Tokyo University of Science, Shinjuku-ku, Tokyo, Japan
Masaru Kato Kanto Chemical Co., Soka Saitama-ken, Japan
Nenend V. Mandich (Deceased)
Toshiyuki Momma Waseda University, Tokyo, Japan
Xianying Meng-Burany University of Windsor, Windsor, ON, Canada
Tetsuya Osaka Waseda University, Tokyo, Japan
Izumi Ohno Tokyo Institute of Technology, Tokyo, Japan (Retired)
Yutaka Okinaka Waseda University, Tokyo, Japan
Milan Paunovic IBM T J Watson Research Center, York town Heights, NY
Robert Petro University of Windsor, Windsor, ON, Canada
Krishnan Rajeshwar University of Texas at Arlington, Arlington, TX
Tom Ritzdorf Semitool, Inc., Kalispell, MT
Mordechay Schlesinger University of Windsor, Windsor, ON, Canada
Dexter D. Snyder GM Research and Development Center, Warren, MI (Retired)
Donald L. Snyder ATO Tech, Cleveland, OH
T. E. Schlesinger Carnegie Mellon University, Pittsburgh, PA
Atsushi Sugiyama Waseda University, Tokyo, Japan
Guang-Ling Song GM Research and Development Center, Warren, MI
Micha Tomkiewicz Department of Physics, Brooklyn College–CUNY, Brooklyn, NY
Natasa Vasiljevic Physics Department, University of Bristol, Bristol, UK
René Winand University of Bruxelles, Bruxelle, Belgium (Retired)
Masahiro Yoshino Waseda University, Tokyo, Japan
Yun Zhang Cookson Electronics–Enthone Inc., Orange, CT
Giovanni Zangari University of Virginia, Charlottesville, VA