75th Conference on Glass Problems E-Book

• Herausgeber: John Wiley & Sons
• Kategorie: Fachliteratur
• Serie: Ceramic Engineering and Science Proceedings
• Sprache: Englisch

Seitenzahl: 378

Veröffentlichungsjahr: 2015

Beschreibung

The 75th Glass Problem Conference is organized according to the following themes: Glass Melting, Forming, Energy and Environmental, Refractories, Sensors and Control, Modeling.

Leseprobe

75th Conference on Glass Problems

A Collection of Papers Presented at the 75th Conference on Glass Problems Greater Columbus Convention Center Columbus, Ohio November 3–6, 2014

Edited by

S. K. Sundaram

Copyright © 2015 by The American Ceramic Society. All rights reserved.

Published by John Wiley & Sons, Inc., Hoboken, New Jersey. Published simultaneously in Canada.

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Library of Congress Cataloging-in-Publication Data is available.

ISBN: 978-1-119-11747-6 ISBN: 978-1-119-11748-3 (special edition) ISSN: 0196-6219

CONTENTS

FOREWORD

PREFACE

ACKNOWLEDGMENTS

GLASS MELTING

CHAPTER 1: EFFECT OF DISSOLVED WATER ON PHYSICAL PROPERTIES OF SODA-LIME-SILICATE GLASSES

INTRODUCTION

EXPERIMENTAL METHODS

RESULTS AND DISCUSSION

CONCLUSION

ACKNOWLEDGEMENT

NOTE

REFERENCES

CHAPTER 2: COMPARISON OF SEM/EDX ANALYSIS TO PETROGRAPHIC TECHNIQUES FOR IDENTIFYING THE COMPOSITION OF STONES IN GLASS

INTRODUCTION:

METHODS OF ANALYSIS AND EXPERIMENTAL PROCEDURE

SUMMMARY OF RESULTS

DISCUSSION OF RESULTS

CONCLUSIONS

CAUTIONS

ACKNOWLEDGEMENT

REFERENCES:

FORMING

CHAPTER 3: MULTI GOB WEIGHT PRODUCTION

INTRODUCTION

DEVELOPMENT

STANDALONE APPLICATION

TEST RESULTS

SUMMARY

CHAPTER 4: CLOSED LOOP CONTROL OF GLASS CONTAINER FORMING

INTRODUCTION – THE NEED FOR CLOSED LOOP CONTROL

CHALLENGES FOR CLOSED LOOP CONTROL OF FORMING PROCESS

CLOSED LOOP CONTROL OF PARISON FORMING - PLUNGER UP CONTROL

CLOSED LOOP CONTROL OF BLANK SIDE THERMAL PROCESS - BLANK COOLING CONTROL

RESULTS

OVERALL PERFORMANCE

SUMMARY AND CONCLUSIONS

REFERENCES

CHAPTER 5: HARD GLASS - COMMERCIAL PROGRESS OF THERMALLY STRENGTHENED CONTAINER GLASS

INTRODUCTION

PROCESS DETAILS - THE HEATING CYCLE

PROCESS DETAILS - THE COOLING CYCLE

IMPROVED DURABILITY

LOOP TEST RESULTS CONDUCTED IN THE LABORATORY

ACTUAL FILLING LINE RESULTS

CONCLUSIONS

REFERENCES

ENERGY AND ENVIRONMENTAL

CHAPTER 6: OXYGEN ENHANCED NOX REDUCTION (OENR) TECHNOLOGY FOR GLASS FURNACES

INTRODUCTION

OENR PRINCIPLE: STAGED COMBUSTION TO REDUCE NOX EMISSIONS

OENR MODELLING

CROSS-FIRED FLOAT GLASS FURNACE APPLICATION

END-PORT FURNACE APPLICATION

CONCLUSION

REFERENCES

CHAPTER 7: U.S. AIR REGULATIONS INVOLVING GLASS MANUFACTURING

INTRODUCTION

BASICS OF ENVIRONMENTAL RULEMAKING

CLEAN AIR ACT, PART 70 – TITLE V AIR PERMITS [1]

U.S. EPA MENU OF CONTROL MEASURES [3]

NATIONAL EMISSIONS STANDARDS, HAZARDOUS AIR POLLUTANTS, NESHAPS [4]

NATIONAL AMBIENT AIR QUALITY STANDARDS, NAAQS [6]

GREENHOUSE GAS REGULATIONS

REFERENCES

CHAPTER 8: NEW COMBUSTION TECHNIQUE FOR REDUCING NOx AND CO

2

EMISSIONS FROM A GLASS FURNACE

INTRODUCTION

MODELLING

PILOT TESTING

INDUSTRIAL TESTING

INDUSTRIAL TESTING RESULTS – END-FIRED FURNACES

CROSS-FIRED INDUSTRIAL FURNACE TESTING

FURTHER DEVELOPMENT

CONCLUSIONS

REFERENCES

CHAPTER 9: ENVIRONMENT AND ENERGY: FLUE GAS TREATMENT AND PRODUCTION OF ELECTRICAL POWER IN THE GLASS INDUSTRY

INTRODUCTION

THE HEAT RECOVERY NEEDS

THE FLUE GAS TREATMENT TEMPERATURE NEEDS

CORROSION AND STACK PROTECTION

TYPICAL HR+FGT LINES

CONCLUSIONS

CHAPTER 10: OPTIMELT™ REGENERATIVE THERMO-CHEMICAL HEAT RECOVERY FOR OXY-FUEL GLASS FURNACES

INTRODUCTION

OPTIMELT

TM

HEAT RECOVERY PROCESS

SUMMARY OF PREVIOUS DEVELOPMENT EFFORTS

DESCRIPTION OF THE DEMONSTRATION SITE

SITE CONSTRUCTION AND PREPARATION

INSTALLATION OF REFRACTORY CORROSION SAMPLES

TCR REGENERATOR HEAT-UP AND PROCESS STARTUP

PROCESS OPTIMIZATION

SUMMARY AND FURTHER WORK

REFERENCES

REFRACTORIES

CHAPTER 11: WEAR OF BASIC REFRACTORIES IN GLASS TANK REGENERATORS

INTRODUCTION

LITERATURE REVIEW OF V

2

O

5

ATTACK ON BASIC REFRACTORIES IN GLASS TANK REGENERATORS

REACTIVITY OF CAO IN THE BOND PHASE OF BASIC REGENERATOR REFRACTORIES IN THE PRESENCE OF SODIUM SULFATE

POST-MORTEM EXAMINATION AFTER USE IN GLASS TANK REGENERATORS

SIMULATIVE REGENERATOR TESTING

RESULTS OF SIMULATIVE CHECKER TESTING

SIMILARITY TO BASIC REFRACTORIES USED IN THE CEMENT INDUSTRY

ATTACK OF MAGNESIA-ZIRCON BRICK BY Na

2

O

CONCLUSIONS

REFERENCES

CHAPTER 12: MODERN AND COMPETITIVE REGENERATOR DESIGNS FOR GLASS INDUSTRY

INTRODUCTION

IMPORTANCE OF A REGENERATIVE SYSTEM

GENERAL PRINCIPLE FOR CHAMBER DIMENSIONING

CHOICE OF CHECKERS' DESIGN

CHOICE OF MATERIALS FOR CHAMBER AND CHECKERS

CONCLUSION

SENSORS AND CONTROL

CHAPTER 13: DETECTION OF EARLY STAGE GLASS PENETRATION AND WEAK REFRACTORY SPOTS ON FURNACE WALLS

INTRODUCTION

TOMOGRAPHIC SENSOR FOR EARLY STAGE GLASS PENETRATION DETECTION

GLASS PENETRATION MEASUREMENT STUDIES

INTEGRATED SELF-MONITORING SMART FURNACE TECHNOLOGY

CONCLUSIONS AND FUTURE WORK

CHAPTER 14: FAST AND OBJECTIVE MEASUREMENT OF RESIDUAL STRESSES IN GLASS

INTRODUCTION

PRINCIPLE OF MEASUREMENT [1]

CONVENTIONAL MEASUREMENT

AUTOMATIC MEASUREMENT

MEASUREMENT OF OPTICAL GLASS

OPTIMIZATION OF THE ANNEALING PROCESS

CORD STRESS MEASUREMENT

MEASUREMENT OF TUBULAR GLASS

MEASUREMENT IN REAL-TIME

GAGE R&R ANALYSIS

CONCLUSION