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Sven G. Sommer

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Beschreibung

A rapidly changing and expanding livestock and poultry production sector is causing a range of environmental problems on local, regional and global scales.

Animal Manure Recycling: Treatment and Management presents an accessible overview of environmentally friendly technologies for managing animal manure more efficiently and in a sustainable manner. The book describes the physical and chemical characteristics of animal manure and microbial processes, featuring detailed examples and case studies showing how this knowledge can be used in practice. Readers are introduced to the sustainable use of animal manure for crop fertilisation and soil amelioration. Environmentally friendly technologies for reducing emissions of ammonia, odour and the greenhouse gases nitrous oxide and methane are presented, and reduction of plant nutrient losses using separation technologies is introduced. Finally and most importantly, the book describes methods to commercialise and transfer knowledge about innovations to end-users.

Topics covered include:

  • Regulation of animal manure management
  • Manure organic matter: characteristics and microbial transformations
  • Greenhouse gas emissions from animal manures and technologies for their reduction
  • Technologies and logistics for handling, transport and distribution of animal manures
  • Bioenergy production
  • Animal manure residue upgrading and nutrient recovery in bio-fertilisers
  • Life cycle assessment of manure management systems
  • Innovation in animal manure management and recycling

Animal Manure Recycling: Treatment and Management presents state-of-the-art coverage of the entire animal manure chain, providing practical information for engineers, environmental consultants, academics and advanced students involved in scientific, technical and regulatory issues related to animal manure management.

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Veröffentlichungsjahr: 2013

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Contents

Cover

Title Page

Copyright

List of Contributors

Preface

Acknowledgements

Chapter 1: Animal Manure – From Waste to Raw Materials and Goods

References

Chapter 2: Animal Production and Animal Manure Management

2.1 Introduction

2.2 Housing, Feedlots and Exercise Areas

2.3 Management of Manure

2.4 Systems Analysis Method for Assessing Mass Flows

2.5 Summary

References

Chapter 3: Regulations on Animal Manure Management

3.1 Introduction

3.2 Environmental Issues

3.3 Need for Government Regulations

3.4 Global Regulation – Multilateral Environmental Agreements

3.5 Regional Regulations – Exemplified with EU Directives and Regulations

3.6 National Regulations on Agricultural Pollution

3.7 Summary

References

Chapter 4: Manure Characterisation and Inorganic Chemistry

4.1 Introduction

4.2 Livestock Manure Categories

4.3 Physical Characterisation of Manure

4.4 Manure Inorganic Chemistry

4.5 Summary

References

Chapter 5: Manure Organic Matter – Characteristics and Microbial Transformations

5.1 Introduction

5.2 Manure Organic Matter Composition

5.3 Manure Microbiology

5.4 Microbial and Biochemical Transformations in Manure

5.5 Transformations of Nitrogen

5.6 Summary

References

Chapter 6: Sanitation and Hygiene in Manure Management

6.1 Hygiene Risks Associated with Manure Management

6.2 Why Must the Pathogens in Manure be Managed?

6.3 Manure Treatment Alternatives

6.4 Chemical Treatment

6.5 Summary

References

Chapter 7: Solid–Liquid Separation of Animal Slurry

7.1 Introduction

7.2 Removal and Separation Efficiency

7.3 In-House Separation

7.4 Solid–Liquid Separation of Manure Slurry

7.5 Pre-Treatment: Chemical Additives

7.6 Post-Treatment: Separation Techniques

7.7 Summary

References

Chapter 8: Gaseous Emissions of Ammonia and Malodorous Gases

8.1 Introduction

8.2 Characteristics of Ammonia and Hydrogen Sulfide

8.3 Processes Involved in Emission

8.4 Two-Layer Transport and Release Model

8.5 Assessment of Gas Release and Emission

8.6 Summary

References

Chapter 9: Ammonia and Malodorous Gases: Sources and Abatement Technologies

9.1 Introduction

9.2 Measurement Methods

9.3 Ammonia Emissions

9.4 Odour Emissions

9.5 Technologies and Additives to Reduce NH3 and Odour Emissions

9.6 Summary

References

Chapter 10: Greenhouse Gas Emissions from Animal Manures and Technologies for Their Reduction

10.1 Introduction

10.2 Processes of Methane and Nitrous Oxide Production

10.3 Methane Production from Manure

10.4 Nitrous Oxide Production from Manure

10.5 Reduction in Greenhouse Gas Emissions

10.6 Summary

References

Chapter 11: Nutrient Leaching and Runoff from Land Application of Animal Manure and Measures for Reduction

11.1 Introduction

11.2 Leaching and Runoff of Manure Nitrogen

11.3 Leaching and Runoff of Manure Phosphorus

11.4 Leaching and Runoff of Potassium

11.5 Summary

References

Chapter 12: Technologies and Logistics for Handling, Transport and Distribution of Animal Manures

12.1 Introduction

12.2 Overview of Manure Systems

12.3 Animal Manure Characteristics

12.4 Removal from Animal Houses

12.5 Manure Storage

12.6 Transport of Manure

12.7 Application of Manure in the Field

12.8 Manure Operations Management

12.9 Farm Scenarios

12.10 Summary

References

Chapter 13: Bioenergy Production

13.1 Introduction

13.2 Biomass and Energy

13.3 Biogas Production

13.4 Summary

References

Chapter 14: Animal Manure Residue Upgrading and Nutrient Recovery in Biofertilisers

14.1 Introduction

14.2 Manure Upgrading Options

14.3 Composting of Manures

14.4 Drying and Pelletising Solid Manures

14.5 Manure Combustion and Gasification Ash

14.6 Biochar from Pyrolysis or Carbonisation of Solid Manures

14.7 Precipitates and Mineral Concentrates from Liquid Manures

14.8 Summary

References

Chapter 15: Animal Manure Fertiliser Value, Crop Utilisation and Soil Quality Impacts

15.1 Introduction

15.2 Fertilisation and Crop Nutrient Use Efficiency

15.3 Use of Animal Manures as Organic Fertilisers

15.4 Manure Fertiliser Value as Affected by Application Method, Manure Type and Treatment

15.5 Summary

References

Chapter 16: Life Cycle Assessment of Manure Management Systems

16.1 Introduction

16.2 Introduction to the Life Cycle Assessment Methodology

16.3 Four Phases of a Life Cycle Assessment

16.4 Goal and Scope

16.5 Inventory Analysis

16.6 Impact Assessment

16.7 Interpretation

16.8 Summary

References

Chapter 17: Innovation in Animal Manure Management and Recycling

17.1 Introduction – Why is Innovation Important?

17.2 Innovation Typology

17.3 Identifying New Innovations

17.4 Assessing the Potential of New Innovations

17.5 Commercialisation of New Innovations

17.6 Summary

References

Index

This edition first published 2013 © 2013 John Wiley & Sons Ltd

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Library of Congress Cataloging-in-Publication Data

Animal manure : recycling, treatment, and management / edited by Sven Gjedde Sommer, Lars Stoumann Jensen, Morten L. Christensen, Thomas Schmidt. pages cm Includes index. ISBN 978-1-118-48853-9 (cloth) 1. Animal waste–Recycling. 2. Biomass energy. 3. Farm manure. 4. Manures. I. Sommer, Sven Gjedde, 1955– editor of compilation. II. Jensen, Lars Stoumann, editor of compilation. III. Christensen, Morten L., editor of compilation. IV. Schmidt, Thomas, editor of compilation. S655.A55 2013 628′.7466–dc23 2013015045

A catalogue record for this book is available from the British Library.

ISBN: 9781118488539

List of Contributors

Morten Birkved, Department of Management Engineering, Technical University of Denmark, Denmark

Dionysis Bochtis, Department of Engineering, Aarhus University, Denmark

Sander Bruun, Department of Plant and Environmental Sciences, University of Copenhagen, Denmark

David Chadwick, School of Environment, Natural Resources & Geography, Bangor University, Environment Centre for Wales, UK

Knud V. Christensen, Institute of Chemical Engineering, Biotechnology and Environmental Technology, University of Southern Denmark, Denmark

Morten L. Christensen, Department of Biotechnology, Chemistry and Environmental Engineering, Aalborg University, Denmark

Tim J. Clough, Faculty of Agriculture and Life Sciences, Lincoln University, New Zealand

Anders Feilberg, Department of Engineering, Aarhus University, Denmark

Lars S. Jensen, Department of Plant and Environmental Sciences, University of Copenhagen, Denmark

James J. Leahy, Department of Chemical and Environmental Sciences, University of Limerick, Ireland

Teruo Matsunaka, Faculty of Dairy Science, Rakuno Gakuen University, Japan

Oene Oenema, Environmental Sciences, Wageningen University, Netherlands

Søren O. Petersen, Department of Agroecology, Aarhus University, Denmark

Alan Rotz, USDA-ARS Pasture Systems and Watershed Management Research Unit, USA

Thomas Schmidt, Technology Transfer Office, Aarhus University, Denmark

Sven G. Sommer, Institute of Chemical Engineering, Biotechnology and Environmental Technology, University of Southern Denmark, Denmark

Claus A.G. Sørensen, Department of Engineering, Aarhus University, Denmark

Peter Sørensen, Department of Agroecology, Aarhus University, Denmark

Marieke ten Hoeve, Department of Plant and Environmental Sciences, University of Copenhagen, Denmark

Björn Vinnerås, Department of Energy and Technology, Swedish University of Agricultural Sciences; National Veterinary Institute, Sweden

Alastair J. Ward, Department of Engineering, Aarhus University, Denmark

Preface

There are several reasons for studying environmentally friendly technologies for managing animal waste efficiently and in a sustainable manner.

For the engineer the challenges lie in the development of the technology and in helping to implement the technology on animal production farms. Since environmentally friendly technologies for managing biowaste are increasingly in demand on a rapidly growing global market, many engineers will find their future jobs in this field.

Expertise in animal production and its environmental impact is also greatly needed, because a rapidly changing and expanding livestock and poultry production sector is causing a range of environmental problems at the local (odour and ammonia emissions), regional (nitrate leaching to the aquatic environment) and global scale (greenhouse gas (GHG) emissions). Thus, for professionals, academics and students interested in contributing to the reduction of pollution caused by animal farming, this book will give an understanding of the mechanisms behind the pollution. This knowledge is required if one wishes to make a useful contribution to alleviating the problems caused by pollution from animal farming.

Thus, this book presents “state-of-the-art” knowledge and provides information necessary for graduate studies on animal biowaste engineering and management. The target groups for the book are professionals, consultants, academics, and MSc and PhD students, whose diverse backgrounds may be in engineering or natural sciences (agronomy, biology, microbiology, chemistry or the like).

Internationally, there is increasing focus on reducing pollution from animal production. The policy is to reduce pollution from animal waste management by regulations that support the use of environmental technologies to mitigate environmental problems in industrialised animal production.

Thus, there will be a need for specialists in environmental technologies and management of animal waste. Biowaste specialists will be needed in industry and consultancy work in the agricultural advisory service, in public service and in research and development.

The intention of this book is to introduce the engineers, consultants and academics to the biological, physical and chemical processes controlling pollution from animal production and the technologies needed to manage animal waste. A short introduction is given to the need for environmentally friendly technologies for treating and managing animal waste.

The book describes the physical and chemical characteristics of animal manure and microbial processes. Gaseous emissions of ammonia and GHGs are presented. Through the example of odour and ammonia emissions, interactions between meteorological physics, liquid chemistry, chemical processes, pH buffer systems and so on are introduced. Environmentally friendly technologies for reducing emissions of ammonia, odour and the GHGs nitrous oxide and methane are presented, and reduction of plant nutrient losses using separation technologies is introduced. Energy production in biogas plants, combustion of waste and the effect on GHG emissions are also covered.

The book introduces the reader to the sustainable use of animal manure for crop fertilisation and for soil amelioration. It presents management strategies for efficient recycling of manure as a means of reducing leaching and runoff loss of plant nutrients. Finally, and most importantly, it describes methods to commercialise and transfer knowledge about technologies to end-users.

A readers guide to the different elements in the chapters:
Text Box – Basic: These provide terminology definitions and fundamental knowledge, which is assumed as prerequisite to understand the main text. Engineers would probably need to read Text Box – Basics on agronomic topics and Agronomists the Text Box – Basics on technical topics.
Text Box – Advanced: These provide deeper insight and more advanced knowledge on specific topics, which may be read by those interested, but the information Text Box – Advanced will not be a prerequisite for understanding the main text, and can thus be skipped for those less interested.
Examples: These are typically provided to illustrate the principles of more advanced chemical reactions or calculation models. They may be utilized as models for solving problems.

Acknowledgements

The editing of this book was supported by grants from Stiftelsen Hofmansgave and The Danish Industry Foundation. For the editors, it was very encouraging that a farmers' foundation and an industrial fund both decided to support this project, because it indicated that users of this book will be found both within the agricultural sector, which will use the environmentally friendly technology, and in the industrial sector, which will manufacture the technology.

1

Animal Manure – From Waste to Raw Materials and Goods

Sven G. Sommer

Institute of Chemical Engineering, Biotechnology and Environmental Technology, University of Southern Denmark, Denmark

Societies will inevitably have to recognise that animal excreta are not just a waste material requiring disposal, but a crucial raw material needed to boost plant production to feed a growing world population. If used appropriately, animal excreta can replace significant amounts of mineral fertilisers in areas with livestock production. Manure comprises animal excreta dissolved in water or mixed with straw, a substance made up of organic matter and used as an organic fertiliser in agriculture, where it contributes to the fertility of the soil by adding plant nutrients and organic matter (Figure 1.1). In the management chain before it is applied to soil, manure can also be used for energy production.

FIGURE 1.1 Animal manure management (bold arrows) is a chain of interlinked operations and technologies, of which the major steps are collection of excreta in animal houses or beef feedlots, storage of manure in-house and/or outside, treatment of the manure (not shown), transport to fields and spreading in the fields. At each stage there is a risk of emission of components, which represents a loss to the farmer and a risk to the environment. (© University of Southern Denmark.)

The increasing focus on developing and using new technologies and management methods for manure handling is the consequence of both a huge increase in livestock production worldwide and specialisation in agriculture. Thus, in new production systems, traditional farms with a mixture of livestock and crop production are often replaced with landless livestock production units. These new livestock production systems may not have the capacity to recycle manure on-farm, which was a feature of many farming system in the past.

The plant nutrients in manure can, if used appropriately, replace significant amounts of mineral fertilisers, and the organic matter can boost soil fertility (Text Box – Basic 1.1) and can be used for energy production. On the other hand, improper management and utilisation of manure results in loss of plant nutrients (Bouwman et al., 2012)(Figure 1.2), which are a limited resource, and this can be a risk to the global feed and food supply. For example, phosphorus (P) is a limited resource, with the mineable phosphate-rich rocks used for P fertiliser production projected to become exhausted within the next 60–130 years (Figure 1.3). In a 14-month period during 2007–2008, the global food crisis led to phosphate rock and fertiliser demand exceeding supply and prices increased by 700% (Cordell et al., 2009). This increase in cost may be mitigated by reducing P losses. It is estimated that close to 25% of the 1 billion tonnes of P mined since 1950 has ended up in water bodies or is buried in landfill (Rosmarin, 2004).

FIGURE 1.2 (a) Nitrogen emissions related to surplus N application to agricultural land, here calculated as N added to agricultural land in fertilisers and animal manure minus uptake by plants. (b) Nitrate concentration in water boreholes related to N surplus. (Data taken with permission from Oenema et al. (2007). © 2007 Elsevier.)

FIGURE 1.3 Global production of mined P. (Adapted with permission from Cordell et al. (2009). © 2009 Elsevier.)

Text Box – Basic 1.1 Soil and environmental terminologies
Soil fertility: The ability of soil to provide plants with sufficient, balanced and non-toxic amounts of nutrients and water, and to act as a suitable medium for root development, in order to assure proper plant growth and maturity. Soil fertility is basically controlled by the inherent mineralogy and soil texture as determined by location and geology, and by the dynamic parameters of soil organic matter content, acidity, nutrient concentration, porosity and water availability, all of which can be influenced by human activity and management.
Soil organic matter (SOM): The total organic matter in soil, except for materials identifiable as undecomposed or partially decomposed biomass, is called humus and is the solid, dark-coloured component of soil. It plays a significant role in soil fertility and is formed by microbial decay of added organic matter (e.g. plant residues and manur) and polymerisation of the cycled organic compounds. Carbon content in soil organic matter ranges from 48% to 57%.
Eutrophication: An increase in the concentration of chemical nutrients in terrestrial and aquatic ecosystems to the extent that it increases the primary productivity of the ecosystem. Subsequent negative environmental effects in watercourses, such as anoxia and severe reductions in water quality, fish stocks and other animal populations, may occur. On land, the negative effect is seen as a change in the existing plant community composition, which becomes dominated by species that prefer a high plant nutrient level. As a consequence, the enrichment in plant nutrient content is associated with a decline in biodiversity.

In the development of new technologies and management practices for improving the quality of the livestock product and for reducing production costs, the management of externalities, which in this case is manure, is often unchanged. This tendency is because the producers and experts who develop the new livestock production system often overlook the fact that the existing management of manure needs to be adapted to new livestock production systems. In livestock production this is reflected in a surplus of plant nutrients in regions where livestock production has increased. Thus, plant nutrient surpluses have been documented in regions in America, Europe and Asia. In Asia, such surpluses are commonly centred around cities (Gerber et al., 2005), because of consumer demand for meat to be slaughtered immediately before sale, and in these countries living animals are not transported long distances. Increasing livestock densities (livestock units ha−1) will lead to surplus plant nutrients as documented for nitrogen (N) on livestock farms in Europe (Olesen et al., 2006) and these surpluses may end up polluting the environment (i.e. eutrophication of ecosystems) (Figure 1.2).

In livestock farming, manure management consists of a chain of management stages or technologies (Figure 1.1). The handling systems differ between farms, regions and countries. For example, in parts of Europe recycling on the farm effectively reduces the need for mineral fertilisers, whereas in other parts of the world, livestock farms handle the manure as a dilute slurry that is stored in lagoons and eventually sprayed on fields or discharged to rivers (i.e. with no recycling of nutrients in the waste). In all countries, recycling and pollution control inevitably represent a necessary investment for the farmer who wants to maintain a given production level under stricter environmental regulations or wants to expand production without aggravating the environmental impact. This development is supported by lower costs for establishing and maintaining environmental technologies associated with intensification and industrialisation of livestock production.

Through optimising new environmentally friendly technologies in a “chain approach” (Figure 1.1), livestock waste management can become economically sustainable by taking advantage of the valuable resources in manure. To achieve this outcome, the individual technologies have to be optimised by assessment of their efficiency when introduced into the chain of technologies (Petersen et al., 2007). This assessment must include the effect on the performance of the other technologies in the whole system. The tool for doing this is system analysis, which is much used in engineering, but not widely in agriculture.

This leads us back in time to the late nineteenth century, when researchers at experimental stations at Rothamsted in England and Askov in Denmark carried out field studies comparing manure and fertiliser efficiency to convince farmers that mineral fertiliser was useful and could increase plant production at a low cost. Today, mineral fertilisers are costly, because it takes much energy to produce them and because the sources are approaching exhaustion. As a consequence, there is a burgeoning need for technologies and management practices to use animal manure as a valuable nutrient source for the production of crops and food, as well as for energy production. Collaboration between different types of professionals (e.g. engineers, agronomists and natural scientists) on the development of manure management and utilisation technologies is therefore necessary and requires a mutual insight and understanding of processes, technologies and management. This book is written to facilitate such collaboration.

References

Bouwman, L., Goldewijk, K.K., Van Der Hoek, K.W., Beusen, A.H.W., Van Vuuren, D.P., Willems, J., Rufino, M.C. and Stehfest, E. (2012) Exploring global changes in nitrogen and phosphorus cycles in agriculture induced by livestock production over the 1900–2050 period. Proc. Natl. Acad. Sci. USA, Early Edition, doi: 10.1073/pnas.1012878108.

Cordell, D., Drangert, J.-O. and White, S. (2009) The story of phosphorus: global food security and food for thought. Global Environ. Change, 19, 292–305.

Gerber, P., Chilonda, P., Franceschini, G. and Menzi, H. (2005) Geographical determinants and environmental implications of livestock production intensification in Asia. Bioresour. Technol., 96, 263–276.

Olesen, J.E., Schelde, K., Weiske, A., Weisbjerg, M.R., Asman, W.A.H. and Djurhuus, J. (2006) Modelling greenhouse gas emissions from European conventional and organic dairy farms. Agric. Ecosyst. Environ., 112, 207–220.

Oenema, O., Oudendag, D. and Velthof, G.L. (2007) Nutrient losses from manure management in the European Union. Livest. Sci., 112, 261–272.

Petersen, S.O., Sommer, S.G., Béline, F., Burton, C., Dach, J., Dourmad, J.Y., Leip, A., Misselbrook, T., Nicholson, F., Poulsen, H.D., Provolo, G., Sørensen, P., Vinnerås, B., Weiske, A., Bernal, M.-P., Böhm, R., Juhász, C. and Mihelic, R. (2007) Recycling of livestock manure in a whole-farm perspective – preface. Livest. Sci., 112, 180–191.

Rosmarin, A. (2004) The precarious geopolitics of phosphorous. Down to Earth, 2004, 27–31; http://www.downtoearth.org.in/node/11390.