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Since the beginning of the century, electrical engineering technologies and applications have pervaded daily life and are present in the majority of everyday products, tools, and appliances. Increasingly these applications are becoming more prevalent in the automotive vehicle and products market. While change in this field has been relatively slow over the last ten last years, the pace of change is now beginning to accelerate and we are witnessing a wave driven by regulatory constraints and market laws which are sweeping away the last bastions of resistance. This book discusses both the historical and scientific issues surrounding the application of electrical technology in the automotive drives field, as well as potential future developments, such as hybrid vehicles and fuel cells. In the current context of energy conservation, pollution prevention, and carbon control, this book will provide an important and timely examination of a potentially enormous new market.
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Seitenzahl: 322
Veröffentlichungsjahr: 2013
Preface
Chapter 1. Introduction
1.1. Automotive constraints
1.2. Key figures from the automotive industry — data from the CCFA (association of French car manufacturers)
Chapter 2. Basic Definitions
2.1. Basic concepts
2.2. The different electric drive-train systems
Chapter 3. Electric-Powered Vehicles
3.1. History
3.2. Battery-powered electric vehicles
3.3. Recharging systems for electric vehicles
3.4. Thermal/electric hybrid vehicles
3.5. Fuel-cell vehicles
3.6. Bibliography
3.7. Summary table of fuel-cell (PEM) vehicle prototypes (as of February 2005)
Chapter 4. The Components of Electric-Powered Vehicles
4.1. Electric motors
4.2. Electronic converters
4.3. Batteries and static storage systems
4.4. The fuel cell and on-board fuel storage
4.5. Bibliography
Chapter 5. Prospects and Evolutions of Electric-Powered Vehicles: What Technologies by 2015?
5.1. Mobility
5.2. New technologies
5.3. New cars
Automobile Glossary
Appendices
Appendix 1. European regulation emissions for light vehicles
Appendix 2.a. Example of hybrid parallel transmission with flywheel storage
Appendix 2.b. Example of hybrid parallel transmission with oleo-pneumatic storage
Appendix 3. Example of function allocation
Appendix 4. Toyota Prius engine
List of authors
Index
First published in 2005 France by Hermes Science/Lavoisier entitled: Le génie électrique automobile: la traction électrique © LAVOISIER, 2005
First published in 2010 Great Britain and the United States by ISTE Ltd and John Wiley & Sons, Inc.
Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the Copyright, Designs and Patents Act 1988, this publication may only be reproduced, stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers, or in the case of reprographic reproduction in accordance with the terms and licenses issued by the CLA. Enquiries concerning reproduction outside these terms should be sent to the publishers at the undermentioned address:
ISTE Ltd27-37 St George’s RoadLondon SW19 4EUUK
John Wiley & Sons, Inc.111 River StreetHoboken, NJ 07030USA
www.iste.co.uk
www.wiley.com
© ISTE Ltd 2010
The rights of Joseph Beretta to be identified as the author of this work have been asserted by him in accordance with the Copyright, Designs and Patents Act 1988.
Library of Congress Cataloging-in-Publication Data
Electronique, électricité et mécatronique automobile. English
Automotive electricity : electric drives / edited by Joseph Beretta.
p. cm.
Includes bibliographical references and index.
ISBN 978-1-84821-095-0
1. Electric automobiles--Motors. 2. Electric automobiles--Electric equipment. 3. Electric driving.
I. Beretta, Joseph. II. Title.
TL220.E48 2009
629.22’93--dc22
2009017636
British Library Cataloguing-in-Publication Data
A CIP record for this book is available from the British Library
ISBN 978-1-84821-095-0
Since the beginning of the century, electrical engineering has invaded our daily life (light bulbs, electric robots, etc.). It is present in the majority of our everyday objects.
Today it is strongly involved in the automotive market. While the change in this field has been very slow over the last ten last years, it is now beginning to accelerate and we are witnessing a wave driven by regulatory constraints and market laws which are sweeping away the last bastions of resistance.
Even if the electric car has not experienced real success, automotive electricity and electronics now hold an important place.
I dedicate this book to all of the pioneers who fought against the reservations and resistance of the system so that electrical engineering could find its place, to all those visionaries and dreamers with genius ideas, who still believe in the electric car and who are delighted by the progress of hybrid cars: for in a way, this book is also their work.
Joseph BERETTA
Throughout the history of Mankind, human beings have endeavored to extend the radius of their activities, which has always led them to improve transport techniques.
Each time new progress was made with transport, this altered humans’ lives. Today, it is mobility concepts that are the focus. This mobility has multiple implications; it supports the choices made for our environment, the rules of traveling and the design of “automobiles” (cars). It is to cars themselves, and particularly to automotive electrical engineering, that we devote this work.
We will review all of the electric technologies that are used, with this first volume focusing on technologies relating to electric drive-trains.
Having come into existence more than one hundred years ago, cars are now a predominant part of our everyday lives. It is a very original “thing”, which, as the years have passed, has managed to make a place for itself as a method of transport, a high-tech object, a consumer good and a representation of our social behavior.
The future of this “thing” in the coming years is thus a captivating subject for thought.
The car, this method of preserving our individual freedom as we travel, today forms part of our daily life, and has largely surpassed its functional role; it is a symbol representing our identity and our subconscious.
Whereas in the past, during the growth phase of this market, work was primarily entrusted to engineers, today it is a process which closely associates both technical and market roles.
This goes as far as anticipating customer expectations by introducing innovations which offer new products or services corresponding to latent needs.
Success in this field will come from a subtle mixture of pragmatic vision and the mastering of technology. In this combination, electricity will play a fundamental role and will contribute to achieving the new goals of the automotive industry in terms of safety, comfort and environment.
The automotive industry is a first-rank industry as a result of its significant presence.
For France, the car manufacturing sector represents 100 billion Euros in turnover, i.e. 5 to 6% of the GDP (gross domestic product), and it employs 350,000 people.
In the same vein, the entire automotive sector represents around 2.5 million jobs (including 450,000 in upstream industries, 600,000 in services related to usage and 1 million in the transportation of goods and travelers). Research and development play an important role, with 17,000 jobs and 8 billion Euros largely financed on equity.
The worldwide automotive market, which has been in constant progression since 1998, represented nearly 70.3 million PV + LCV1 units in 2007 (4.1% growth). This growth draws more on the emerging markets (China, India, Iran, Mercosur, etc.) than on the historically large markets of North America, Western Europe and Japan.
The evolution of worldwide automotive sales since 2000 has been marked by stability, even the relative stagnation of the Western Europe and North-America markets. The Asian market, meanwhile, has grown by more than one million units each year since 2000, benefiting in particular from China’s economic ascension.
The situation of the European automotive market largely reflects the economic circumstances of the various countries within the zone. In Germany, where the economy is marked by relative gloom, the automotive market has been in constant decline since 2000.
In France, the market has also registered a slight drop because of a lack of vigor in household consumption and the tendency to put money into savings, amidst a context of persistent unemployment. Another basic tendency of the European market is the regular progression of diesel motorizations: their share, on the passenger-vehicle market, rose from 24.8% in 1998 to 52.6% in 2007.
The continent of North America is today the world’s number-one zone in terms of automotive sales, with 23.8 million units in 2007. Just like Western Europe, the North-American markets (the United States and Canada along with Mexico) have presented relative sales stability.
North America is characterized by the prevalence of “light trucks”, i.e. pick-ups, vans and large all-terrain vehicles. For several years the North-American market has been experiencing a major price-war between the various manufacturers involved. The “Big Three”, that is, the three historically major American manufacturers, namely General Motors, Ford and DaimlerChrysler, have been suffering a constant erosion of their market shares because of the constant progression of Japanese and Korean constructors.
The Asia-Pacific zone is characterized by the sustained development of its automotive market. This “boom” reflects above all the dynamism of China, which recorded a GDP increase of more than 11% in 2007 and saw its market increase by almost 40% for several consecutive years.
Japan, the number-one market within the zone and the world’s second largest automotive market, is characterized by sales stability. The Japanese market is very slowly opening up to foreign automotive imports.
1 Chapter written by Joseph BERETTA
Most of the energy introduced into a vehicle is lost during transfers (friction, heat, pumping). Manufacturers continue to explore a number of possibilities for reducing these losses.
To talk about energetic concepts, we need to talk about efficiency.
Efficiency is the ratio of energy used with respect to the work involved in setting the vehicle in motion. It directly affects the consumption: the greater the efficiency, the lower the fuel consumption of the car.
Let us examine how energy in a car is reduced.
When energy is introduced into an engine, only 30% remains when it comes to setting the wheels in motion. There are, throughout the process, losses which lower the efficiency. We estimate that 30% of energy is lost in the form of heat from the engine, approximately 30% leaves in the exhaust gas and 10% is dissipated by mechanical friction and driving the accessories (water pump, air-conditioning, etc.).
On arrival, the remaining 30% are reduced slightly further by the mechanical efficiency of the gear box and the transmissions.
Some of these losses are used to provide other services: the heat released by the cooling system is thus used for heating the cabin, the heat released through the exhaust supports the post-treatment mechanisms.
Each transformation has its own efficiency.
The total efficiency of an engine (equal to 0.3 in the best cases) is the relationship between the energy supplied to the crankshaft and the energy supplied by the fuel. More precisely, it is the result of the product of two outputs:
1) The efficiency of the chemical reaction, which breaks down into:
theoretical thermodynamic efficiency of the driving cycle, which depends on the compression ratio;
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