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Beschreibung

The field of bio-based plastics has developed significantly in the last 10 years and there is increasing pressure on industries to shift existing materials production from petrochemicals to renewables.

Bio-based Plastics presents an up-to-date overview of the basic and applied aspects of bioplastics, focusing primarily on thermoplastic polymers for material use. Emphasizing materials currently in use or with significant potential for future applications, this book looks at the most important biopolymer classes such as polysaccharides, lignin, proteins and polyhydroxyalkanoates as raw materials for bio-based plastics, as well as materials derived from bio-based monomers like lipids, poly(lactic acid), polyesters, polyamides and polyolefines. Detailed consideration is also given to the market and availability of renewable raw materials, the importance of bio-based content and the aspect of biodegradability.

Topics covered include:

  • Starch
  • Cellulose and cellulose acetate
  • Materials based on chitin and chitosan
  • Lignin matrix composites from natural resources
  • Polyhydroxyalkanoates
  • Poly(lactic acid)
  • Polyesters, Polyamides and Polyolefins from biomass derived monomers
  • Protein-based plastics

Bio-based Plastics is a valuable resource for academic and industrial researchers who are interested in new materials, renewable resources, sustainability and polymerization technology. It will also prove useful for advanced students interested in the development of bio-based products and materials, green and sustainable chemistry, polymer chemistry and materials science.

For more information on the Wiley Series in Renewable Resources, visit www.wiley.com/go/rrs

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Veröffentlichungsjahr: 2013

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Contents

Cover

Series

Title Page

Copyright

Series Preface

Preface

List of Contributors

Chapter 1: Bio-Based Plastics – Introduction

1.1 Definition of Bio-Based Plastics

1.2 A Brief History of Bio-Based Plastics

1.3 Market for Bio-Based Plastics

1.4 Scope of the Book

Chapter 2: Starch

2.1 Introduction

2.2 Starch

2.3 Starch-Filled Plastics

2.4 Structural Starch Modifications

2.5 Starch-Based Materials on the Market

2.6 Conclusions

References

Chapter 3: Cellulose and Cellulose Acetate

3.1 Introduction

3.2 Raw Materials

3.3 Structure

3.4 Principles of Cellulose Technology

3.5 Properties and Applications of Cellulose-Based Plastics

3.6 Some Recent Developments

3.7 Conclusion

References

Chapter 4: Materials Based on Chitin and Chitosan

4.1 Introduction

4.2 Preparation and Characterization of Chitin and Chitosan

4.3 Processing of Chitin to Materials and Applications

4.4 Chitosan Processing to Materials and Applications

4.5 Conclusion

References

Chapter 5: Lignin Matrix Composites from Natural Resources – ARBOFORM®

5.1 Introduction

5.2 Approaches for Plastics Completely Made from Natural Resources

5.3 Formulation of Lignin Matrix Composites (ARBOFORM)

5.4 Chemical Free Lignin from High Pressure Thermo-Hydrolysis (Aquasolv)

5.5 Functionalizing Lignin Matrix Composites

5.6 Injection Moulding of Parts – Case Studies

Acknowledgements

References

Chapter 6: Bioplastics from Lipids

6.1 Introduction

6.2 Definition and Structure of Lipids

6.3 Sources and Biosynthesis of Lipids

6.4 Extraction of Plant Oils, Triglycerides and Their Associated Compounds

6.5 Biopolymers from Plant Oils, Triglycerides and Their Associated Compounds

6.6 Applications

6.7 Conclusions

References

Chapter 7: Polyhydroxyalkanoates: Basics, Production and Applications of Microbial Biopolyesters

7.1 Microbial PHA Production, Metabolism, and Structure

7.2 Available Raw Materials for PHA Production

7.3 Recovery of PHA from Biomass

7.4 Different Types of PHA

7.5 Global PHA Production

7.6 Applications of PHAs

7.7 Economic Challenges in the Production of PHAs and Attempts to Overcome Them

7.8 Process Design

7.9 Conclusion

References

Chapter 8: Poly(Lactic Acid)

8.1 Introduction

8.2 Historical Outline

8.3 Synthesis of Monomer

8.4 Synthesis of Poly(Lactic Acid)

8.5 Processing

8.6 Crystallization

8.7 Physical Properties

8.8 Hydrolytic Degradation

8.9 Thermal Degradation

8.10 Biodegradation

8.11 Photodegradation

8.12 High-Performance Poly(Lactic Acid)-Based Materials

8.13 Applications

8.14 Recycling

8.15 Conclusions

References

Chapter 9: Other Polyesters from Biomass Derived Monomers

9.1 Introduction

9.2 Isohexide Polyesters

9.3 Furan-Based Polyesters

9.4 Poly(Butylene Succinate) (PBS) and Its Copolymers

9.5 Bio-Based Terephthalates

9.6 Conclusions

References

Chapter 10: Polyamides from Biomass Derived Monomers

10.1 Introduction

10.2 Technical Performance of Polyamides

10.3 Chemical Synthesis

10.4 Monomer Feedstock Supply Chain

10.5 Producers

10.6 Sustainability Aspects

10.7 Improvement and Outlook

References

Chapter 11: Polyolefin-Based Plastics from Biomass-Derived Monomers

11.1 Introduction

11.2 Polyolefin-Based Plastics

11.3 Biomass

11.4 Chemicals from Biomass

11.5 Chemicals from Biotechnology

11.6 Plastics from Biomass

11.7 Polyolefin Plastics from Biomass and Petrochemical Technology

11.8 Polyolefin Plastics from Biomass and Biotechnology

11.9 Bio-Polyethylene and Bio-Polypropylene

11.10 Perspective and Outlook

References

Chapter 12: Future Trends for Recombinant Protein-Based Polymers: The Case Study of Development and Application of Silk-Elastin-Like Polymers

12.1 Introduction

12.2 Production of Recombinant Protein-Based Polymers (rPBPs)

12.3 The Silk-Elastin-Like Polymers (SELPs)

12.4 Final Considerations

References

Chapter 13: Renewable Raw Materials and Feedstock for Bioplastics

13.1 Introduction

13.2 First- and Second-Generation Crops: Advantages and Disadvantages

13.3 The Amount of Land Needed to Grow Feedstock for Bio-Based Plastics

13.4 Productivity and Availability of Arable Land

13.5 Research on Feedstock Optimization

13.6 Advanced Breeding Technologies and Green Biotechnology

13.7 Some Facts about Food Prices and Recent Food Price Increases

13.8 Is there Enough Land for Food, Animal Feed, Bioenergy and Industrial Material Use, Including Bio-Based Plastics?

References

Chapter 14: The Promise of Bioplastics – Bio-Based and Biodegradable-Compostable Plastics

14.1 Value Proposition for Bio-Based Plastics

14.2 Exemplars of Zero or Reduced Material Carbon Footprint – Bio-PE, Bio-PET and PLA

14.3 Process Carbon Footprint and LCA

14.4 Determination of Bio-Based Carbon Content

14.5 End-of-Life Options for Bioplastics – Biodegradability-Compostability

14.6 Summary

References

Index

Wiley Series in Renewable Resources

Series Editor

Christian V. Stevens – Faculty of Bioscience Engineering, Ghent University, Ghent, Belgium

Titles in the Series

Wood Modification – Chemical, Thermal and Other Processes

Callum A. S. Hill

Renewables – Based Technology – Sustainability Assessment

Jo Dewulf & Herman Van Langenhove

Introduction to Chemicals from Biomass

James H. Clark & Fabien E.I. Deswarte

Biofuels

Wim Soetaert & Erick Vandamme

Handbook of Natural Colorants

Thomas Bechtold & Rita Mussak

Surfactants from Renewable Resources

Mikael Kjellin & Ingegärd Johansson

Industrial Application of Natural Fibres – Structure, Properties and Technical Applications

Jörg Müssig

Thermochemical Processing of Biomass – Conversion into Fuels, Chemicals and Power

Robert C. Brown

Biorefinery Co-Products: Phytochemicals, Primary Metabolites and Value-Added Biomass Processing

Chantal Bergeron, Danielle Julie Carrier and Shri Ramaswamy

Aqueous Pretreatment of Plant Biomass for Biological and Chemical Conversion to Fuels and Chemicals

Charles E. Wyman

Forthcoming Titles

Introduction to Wood and Natural Fiber Composites

Douglas Stokke, Qinglin Wu & Guangping Han

Cellulosic Energy Cropping Systems

Doug Karlen

Cellulose Nanocrystals: Properties, Production and Applications

Wadood Hamad

Introduction to Chemicals from Biomass, 2nd edition

James Clark & Fabien Deswarte

Lignin and Lignans as Renewable Raw Materials: Chemistry, Technology and Applications

Francisco García Calvo-Flores, José A. Dobado, Joaquín Isac García, Francisco J. Martin-Martinez

This edition first published 2014 © 2014 John Wiley & Sons, Ltd

Registered officeJohn Wiley & Sons Ltd, The Atrium, Southern Gate, Chichester, West Sussex, PO19 8SQ, United Kingdom

For details of our global editorial offices, for customer services and for information about how to apply for permission to reuse the copyright material in this book please see our website at www.wiley.com.

The right of the author to be identified as the author of this work has been asserted in accordance with the Copyright, Designs and Patents Act 1988.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, except as permitted by the UK Copyright, Designs and Patents Act 1988, without the prior permission of the publisher.

Wiley also publishes its books in a variety of electronic formats. Some content that appears in print may not be available in electronic books.

Designations used by companies to distinguish their products are often claimed as trademarks. All brand names and product names used in this book are trade names, service marks, trademarks or registered trademarks of their respective owners. The publisher is not associated with any product or vendor mentioned in this book.

Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracy or completeness of the contents of this book and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. It is sold on the understanding that the publisher is not engaged in rendering professional services and neither the publisher nor the author shall be liable for damages arising herefrom. If professional advice or other expert assistance is required, the services of a competent professional should be sought

The advice and strategies contained herein may not be suitable for every situation. In view of ongoing research, equipment modifications, changes in governmental regulations, and the constant flow of information relating to the use of experimental reagents, equipment, and devices, the reader is urged to review and evaluate the information provided in the package insert or instructions for each chemical, piece of equipment, reagent, or device for, among other things, any changes in the instructions or indication of usage and for added warnings and precautions. The fact that an organization or Website is referred to in this work as a citation and/or a potential source of further information does not mean that the author or the publisher endorses the information the organization or Website may provide or recommendations it may make. Further, readers should be aware that Internet Websites listed in this work may have changed or disappeared between when this work was written and when it is read. No warranty may be created or extended by any promotional statements for this work. Neither the publisher nor the author shall be liable for any damages arising herefrom.

Library of Congress Cataloging-in-Publication Data

Bio-based plastics : materials and applications / editor Stephan Kabasci. pages cm Includes index. ISBN 978-1-119-99400-8 (cloth) 1. Biopolymers. 2. Plastics. I. Kabasci, Stephan. TP248.65.P62B5184 2014 668.4–dc23 2013026528

A catalogue record for this book is available from the British Library.

ISBN: 978-1-119-99400-8

Cover images © Fraunhofer UMSICHT

Series Preface

Renewable resources and their modification are involved in a multitude of important processes with a major influence on our everyday lives. Applications can be found in the energy sector, chemistry, pharmacy, the textile industry, paints and coatings, to name but a few fields.

The broad area of renewable resources connects several scientific disciplines (agriculture, biochemistry, chemistry, technology, environmental sciences, forestry…), but it is very difficult to take an expert view on their complicated interactions. The idea of creating a series of scientific books focusing on specific topics concerning renewable resources is therefore very opportune and can help to clarify some of the underlying connections in this field.

In a very fast-changing world, trends do not only occur in fashion and politics; hype and buzzwords occur in science too. The use of renewable resources is more important nowadays; however, it is not hype. Lively discussions among scientists continue about how long we will be able to use fossil fuels, opinions ranging from 50 years to 500 years, but they do agree that the reserve is limited and that it is essential to search not only for new energy carriers but also for new material sources.

In this respect, renewable resources are a crucial area in the search for alternatives to fossil-based raw materials and energy. In the field of energy supply, biomass and renewable-based resources will be part of the solution alongside other alternatives such as solar energy, wind energy, hydraulic power, hydrogen technology and nuclear energy.

In the material sciences, the impact of renewable resources will probably be even bigger. Integral crop use and the use of waste streams in certain industries will grow in importance, leading to a more sustainable way of producing materials.

Although our society was much more based on renewable resources centuries ago (almost exclusively so), this disappeared in the Western world in the nineteenth century. Now it is time to focus again on this field of research. This should not mean a retour à la nature, but it does require a multidisciplinary effort at a highly technological level to perform research on new opportunities, to develop new crops and products from renewable resources. This will be essential to guarantee a level of comfort for a growing number of people living on our planet. The challenge for coming generations of scientists is to develop more sustainable ways to create prosperity and to fight poverty and hunger in the world. A global approach is certainly favoured.

This challenge can only be met if scientists are attracted to this area and are recognized for their efforts in this interdisciplinary field. It is therefore also essential that consumers recognize the fate of renewable resources in a number of products.

Furthermore, scientists do need to communicate and discuss the relevance of their work so that the use and modification of renewable resources does not follow the path of the genetic engineering concept in terms of consumer acceptance in Europe. In this respect, the series will certainly help to increase the visibility of the importance of renewable resources.

Being convinced of the value of the renewables approach for the industrial world, as well as for developing countries, I was delighted to collaborate on this series of books focusing on different aspects of renewable resources. I hope that readers will become aware of the complexity, interactions, interconnections, and challenges of this field and that they will help communicate the importance of renewable resources.

I would like to thank the staff from Wiley's Chichester office, especially David Hughes, Jenny Cossham and Lyn Roberts, in seeing the need for such a series of books on renewable resources, for initiating and supporting it and for helping to carry the project through to the end.

Last but not least I want to thank my family, especially my wife Hilde and children, Paulien and Pieter-Jan, for their patience and for giving me the time to work on the series when other activities seemed to be more inviting.

Christian V. Stevens Faculty of Bioscience Engineering Ghent University, Belgium Series Editor ‘Renewable Resources’ June 2005

Preface

The world is becoming increasingly aware of the fact that fossil raw materials are a finite resource. Their use needs to be reduced considerably in order to achieve sustainable development, defined by the UN Brundtland Commission in 1987 as: ‘development that meets the needs of the present without compromising the ability of future generations to meet their own needs.’

In the chemical products sector, bio-based raw materials are the only renewable alternative to replace fossil carbon sources. In some product categories, such as detergents, renewable resources already hold a large share of the used raw materials due to their superior suitability and functionality. In the major chemical product category (with respect to the annually produced amount) of plastics, however, renewable resources still play a very small role. Nonetheless, steadily increasing numbers of bio-based polymers and products thereof have been developed. Moreover, the number of scientific papers for this topic is growing rapidly.

This book, as a part of the ‘Wiley Series on Renewable Resources’ presents a wide range of bio-based plastics and highlights some of their applications. Emphasis is placed on materials that are presently in use or show a significant potential for future applications. The book contains an up-to-date, broad, but concise overview of basic and applied aspects of bioplastics. The main focus is on thermoplastic polymers for material use. Elastomers, thermosets and coating applications, like natural rubber or alkyd resins, will be covered in other volumes in the series.

The book is organized in several chapters and deals with the most important biopolymer classes like the different polysaccharides (starch, cellulose, chitin), lignin, proteins and (polyhydroxy alkanoates) as raw materials for bio-based plastics, as well as with materials derived from bio-based monomers like lipids, poly(lactic acid), polyesters, polyamides and polyolefines. Additional chapters on general topics – the market and availability of renewable raw materials, the importance of bio-based content and the aspect of biodegradability – provide important information related to all bio-based polymer classes.

On behalf of all the authors, I would like to invite you to enter the world of bio-based plastics. Enjoy reading!

Stephan Kabasci Fraunhofer-Institute for Environmental, Safety, and Energy Technology UMSICHT, Germany July 2013

List of Contributors

Catia Bastioli Chief Executive Officer, Novamont S.p.A., Italy
Gerhart Braunegg ARENA Arbeitsgemeinschaft für Ressourcenschonende und Nachhaltige Technologien, Austria
Benjamin Brehmer Evonik Industries AG, Germany
Michael Carus nova-Institut GmbH, Germany
Margarida Casal CBMA (Centre of Molecular and Environmental Biology), Department of Biology, University of Minho, Portugal
Stuart Coles International Digital Laboratory, WMG, University of Warwick, United Kingdom
António M. Cunha IPC (Institute of Polymers and Composites), Department of Polymer Engineering, University of Minho, Portugal
Wilhelm Eckl Fraunhofer Institute for Chemical Technology ICT, Germany
Norbert Eisenreich Fraunhofer Institute for Chemical Technology ICT, Germany
Daan S. van Es Wageningen University and Research Centre – Food and Biobased Research, Netherlands
Hans-Peter Fink Fraunhofer Institute for Applied Polymer Research IAP, Germany
Johannes Ganster Fraunhofer Institute for Applied Polymer Research IAP, Germany
Sebastià Gestí Garcia R&D-Physical Chemistry Laboratory, Novamont S.p.A., Italy
Emilia Regina Inone-Kauffmann Fraunhofer Institute for Chemical Technology ICT, Germany
Stephan Kabasci Fraunhofer Institute for Environmental, Safety, and Energy Technology UMSICHT, Germany
Frits van der Klis Wageningen University and Research Centre – Food and Biobased Research, Netherlands
Rutger J. I. Knoop Wageningen University and Research Centre – Food and Biobased Research, Netherlands
Martin Koller Graz University of Technology, Institute of Biotechnology and Biochemical Engineering, Austria and ARENA Arbeitsgemeinschaft für Ressourcenschonende und Nachhaltige Technologien, Austria
R.J. Koopmans Dow Europe GmbH, Switzerland
Raul Machado CBMA (Centre of Molecular and Environmental Biology), Department of Biology, University of Minho, Portugal
Paolo Magistrali R&D-Physical Chemistry Laboratory, Novamont S.p.A., Italy
Karin Molenveld Wageningen University and Research Centre – Food and Biobased Research, Netherlands
Helmut Nägele Tecnaro GmbH, Germany
Ramani Narayan Department of Chemical Engineering and Materials Science, Michigan State University, United States
Jürgen Pfitzer Tecnaro GmbH, Germany
Stephan Piotrowski nova-Institut GmbH, Germany
Achim Raschka nova-Institut GmbH, Germany
Marguerite Rinaudo Biomaterials Applications, 6 rue Lesdiguières, France
Anna Salerno Graz University of Technology, Institute of Biotechnology and Biochemical Engineering, Austria
Lolke Sijtsma Wageningen University and Research Centre – Food and Biobased Research, Netherlands
Hideto Tsuji Department of Environmental and Life Sciences, Graduate School of Engineering, Toyohashi University of Technology, Japan
Jacco van Haveren Wageningen University and Research Centre – Food and Biobased Research, Netherlands
Lars Ziegler Tecnaro GmbH, Germany