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The Ceramic Engineering and Science Proceeding has been published by The American Ceramic Society since 1980. This series contains a collection of papers dealing with issues in both traditional ceramics (i.e., glass, whitewares, refractories, and porcelain enamel) and advanced ceramics. Topics covered in the area of advanced ceramic include bioceramics, nanomaterials, composites, solid oxide fuel cells, mechanical properties and structural design, advanced ceramic coatings, ceramic armor, porous ceramics, and more.

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Developments in Strategic Ceramic Materials

A Collection of Papers Presented at the 39th International Conference on Advanced Ceramics and Composites January 25-30, 2015 Daytona Beach, Florida

EditorsWaltraud M. KrivenJingyang WangDongming ZhuThomas FischerVolume EditorsJingyang WangSoshu Kirihara

Copyright © 2016 by The American Ceramic Society. All rights reserved.

Published by John Wiley & Sons, Inc., Hoboken, New Jersey.Published simultaneously in Canada.

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Library of Congress Cataloging-in-Publication Data is available.

ISBN: 978-1-119-21173-0ISSN: 0196-6219

CONTENTS

Preface

Introduction

Geopolymers and Chemically Bonded Ceramics

Properties of Granite Powder Reinforced Potassium Geopolymer

Introduction

Experimental Procedure

Results and Discussion

Conclusion

References

Ceramic Felt Reinforced Geopolymer Composites

Abstract

Introduction

Experimental Procedures

Results

Conclusion

Acknowledgements

References

Ammonia-Borane Geopolymer (AB-G) Composite

Abstract

Introduction

Experimental

Results and Discussion

Conclusions

Acknowledgements

References

Monitoring the Structural Evolution During Geopol YMER Formation by

27

Al NMR

Abstract

Introduction

Experimental

Results and Discussion

Conclusion

References

Recycled Geopolymer on New Formulations

Abstract

I. Introduction

II. Experimental

III. Results and Discussion

IV. Conclusion

V. References

Impact of Alkaline Solution and Curing Temperature on Micro-Structure and Mechanical Properties of Alkali-Activated Blast Furnaces LAG

Abstract

Introduction

Experimental Methods

Results and Discussion

Mechanical properties of synthesized samples

Conclusion

References

Long-term Development of Mechanical Strengths of Alkali-Activated Metakaolin, Slag, Fly Ash, and Blends

Abstract

Introduction

Experimental Procedures

Results & Discussion

Summary and Conclusion

Acknowledgements

References

Preparation of Geopolymer-Type Mortar and “Light-Weight Concrete” From Copper Floatation Waste and Coal Combustion by Products

Abstract

Introduction

Experimental

Results and Discussion

ConclusionS

Acknowledgement

References

Portland Cement with Luffa Fibers

Abstract

Introduction

Experimental

Results

Discussion

Conclusion

References

Virtual Materials (Computational) Design and Ceramic Genome

Two-phase Nanocrystalline/ Amorphous Simulations of Anisotropic Grain Growth Using Q-State Monte-Carlo

Abstract

Introduction

The Model

Results

ConclusionS

Acknowledgments

References

First Principles Calculations of Dopant Effects in Boron Subox IDE

Abstract

Introduction

Computational Method

Results and Discussion

Conclusions

Acknowledgements

References

Composition Dependent Hardness of Covalent Solid Solutions and its Electronic Structure Origin

Abstract

Introduction

Method and Calculation Details

Results and Discussion

Conclusion

Acknowledgement

References

Experimental and Numerical Determination of the Elastic Moduli of Freeze Cast MMC With Different Lamellae Orientation

Abstract

Introduction

Materials and Experimental

Material Modelling

Results and Discussion

Conclusions and Outlook

Acknowledgement

References

Doping of CeO

2

as a Tunable Buffer Layer for Coated Super Conductors: A DFT Study of Mechanical and Electronic Properties

Abstract

Introduction

Computational Methods

Results and Discussion Tetravalent Dopants

Conclusions

Acknowledgements

References and Footnotes

Quantitative Analysis of (La

0.8

Sr

0

.

2

)

0

.

98

MnO

3±δ

Electronic Conductivity using Calphad Approach

Abstract

Introduction

Previous Experimental Data

Previous Defect Chemistry and Conductivity Analysis

Thermodynamic Modeling

Results and Discussion

Electrical Conductivity Model

Acknowledgment

References

Advanced Ceramic Coatings

The Effects of Ni

3

Al Binder Content on the Electrochemical Response of TiC-Ni

3

Al Cermets

Abstract

Introduction

Material and Methods

Results and Discussion

Conclusions

Acknowledgements

References

A Study of a βNiAl Bondcoat Deposited onto CMSX-4 Superalloy for Thermal Barrier Applications

Abstract

Introduction

Experimental

Results

Discussion

Conclusions

Acknowledgments

References

Mechanical Properties of Air Plasma Sprayed Environmental Barrier Coating (EBC) Systems: Preliminary Assessments

Abstract

1. Introduction

2. Experimental

3. Results

4. Discussion

4.3 Mixed-Mode Interface Toughness

5. Conclusions

6. Acknowledgements

References

Iron-Copper Nitride Thin Films Fabricated by Sputtering

Abstract

Introduction

Experimental Details

Results and Observations

Conclusions and DiscussionS

Acknowledgment

References

Materials for Extreme Environments: Ultrahigh Temperature Ceramics and Nanolaminated Ternary Carbides and Nitrides

Influence of Nitrogen Pressure on SHS Synthesis of Ti

2

AlN Powders

Abstract

Introduction

Preparation

Results and Discussion

Conclusion

Acknowledgments

References

Ultra High Temperature Ceramic Coatings for Environmental Protection of C

f

/SiC Composites

Abstract

Introduction

Experimental

Results and Discussion

Conclusion

References

Materials Diagnostics and Structural Health Monitoring of Ceramic Components and Systems

Nanomonitoring of Ceramic Surface

Abstract

Introduction

Experimental

Results and Discussion

Conclusion

Acknowledgement

References

Semi-Automated Inspection Unit for Ceramics

Abstract

Introduction

Theory

Automated Optical Coherence Tomography

OCT for Ceramics Inspection

Conclusion

References

Advanced Materials and Innovative Processing for the Industrial Root Technology

Modelling of Fluid Flow in Tape Casting of Thin Ceramics: Analytical Approaches and Numerical Investigations

Abstract

Introduction

Modelling Approaches

Rheological Behavior

Analytical Models

Numerical Models

Conclusions

Future Outlook

Acknowledgment

References

2nd European-USA Engineering Ceramics Summit and 4th Global Young Investigators Forum

Wettability and Reactivity of Y

2

O

3

with Liquid Nickel and its Alloys

Abstract

Introduction

Experimental

Results and Discussion

Summary

Acknowledgements

References

Computational Materials Science: Where Theory Meets Experiments

Abstract

Computational Materials Science: Third Legg of a Tripod

Direct Comparison in Three Examples

Conclusions

Acknowledgements

Appendix : Computational Methods

References and Footnotes

Author Index

EULA

List of Tables

Properties of Granite Powder Reinforced Potassium Geopolymer

Table I

Table II

Table III

Ceramic Felt Reinforced Geopolymer Composites

Table I

Table II

Monitoring the Structural Evolution During Geopol YMER Formation by

27

Al NMR

Table I

Table II

Recycled Geopolymer on New Formulations

Table 1

Table 2

Impact of Alkaline Solution and Curing Temperature on Micro-Structure and Mechanical Properties of Alkali-Activated Blast Furnaces LAG

Table 1

Table 2

Table 3

Long-term Development of Mechanical Strengths of Alkali-Activated Metakaolin, Slag, Fly Ash, and Blends

Table 1.

Table 2.

Table 3.

Table 4.

Preparation of Geopolymer-Type Mortar and “Light-Weight Concrete” From Copper Floatation Waste and Coal Combustion by Products

Table 1.

Table 2.

Table 3.

Table 4.

Table 5.

Table 6.

Table 7.

First Principles Calculations of Dopant Effects in Boron Subox IDE

Table I.

Table II.

Experimental and Numerical Determination of the Elastic Moduli of Freeze Cast MMC With Different Lamellae Orientation

Table 1.

Table 2.

Table 3.

Table 4.

Doping of CeO

2

as a Tunable Buffer Layer for Coated Super Conductors: A DFT Study of Mechanical and Electronic Properties

Table 1:

Table 2:

Table 3:

Table 4:

The Effects of Ni

3

Al Binder Content on the Electrochemical Response of TiC-Ni

3

Al Cermets

Table 1

Table 2

A Study of a βNiAl Bondcoat Deposited onto CMSX-4 Superalloy for Thermal Barrier Applications

Table I

Table II

Mechanical Properties of Air Plasma Sprayed Environmental Barrier Coating (EBC) Systems: Preliminary Assessments

Table 1

Table 2

Table 3

Iron-Copper Nitride Thin Films Fabricated by Sputtering

Table I

Table II

Table III

Table IV

Influence of Nitrogen Pressure on SHS Synthesis of Ti

2

AlN Powders

Table I

Nanomonitoring of Ceramic Surface

Table 1

Wettability and Reactivity of Y

2

O

3

with Liquid Nickel and its Alloys

Table 1

Guide

Cover

Table of Contents

Preface

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Preface

This CESP proceedings issue contains a total of 26 contributions from four Symposia, three Focused Sessions, and two special sessions that were part of the 39th International Conference on Advanced Ceramics and Composites (ICACC), in Daytona Beach, FL, January 25–30, 2015.

The wide range of topics in this issue were presented in the following Symposia and Focused Sessions: Symposium 2–Advanced Ceramic Coatings for Structural, Environmental, and Functional Applications; Symposium 10–Virtual Materials (Computational) Design and Ceramic Genome; Symposium 11–Advanced Materials and Innovative Processing Ideas for the Industrial Root Technology; Symposium 12–Materials for Extreme Environments: Ultrahigh Temperature Ceramics and Nanolaminated Ternary Carbides and Nitrides; Focused Session 1–Geopolymers and Chemically Bonded Ceramics; Focused Session 3, Materials Diagnostics and Structural Health Monitoring of Ceramic Components and Systems; Focused Session 6, Field Assisted Sintering; the 2nd European-USA Engineering Ceramics Summit; and the 4th Annual Global Young Investigator Forum.

The editors wish to thank the symposium organizers for their time and efforts, the authors and presenters for their contributions; and the reviewers for their valuable comments and suggestions. In addition, acknowledgments are due to the officers of the Engineering Ceramics Division of The American Ceramic Society and the 2015 ICACC program chair, Soshu Kirihara, for their support. It is the hope that this volume becomes a useful resource for academic, governmental, and industrial efforts.

WALTRAUDM. KRIVEN, University of Illinois at Urbana-Champaign, USAJINGYANGWANG, Institute of Metal Research, Chinese Academy of Sciences, ChinaDONGMING ZHU, NASA Glenn Research Center, USATHOMAS FISCHER, University of Cologne, Germany

Introduction

This CESP issue consists of papers that were submitted and approved for the proceedings of the 39th International Conference on Advanced Ceramics and Composites (ICACC), held January 25–30, 2015 in Daytona Beach, Florida. ICACC is the most prominent international meeting in the area of advanced structural, functional, and nanoscopic ceramics, composites, and other emerging ceramic materials and technologies. This prestigious conference has been organized by the Engineering Ceramics Division (ECD) of The American Ceramic Society (ACerS) since 1977.

The 39th ICACC hosted more than 1,000 attendees from 40 countries and over 800 presentations. The topics ranged from ceramic nanomaterials to structural reliability of ceramic components which demonstrated the linkage between materials science developments at the atomic level and macro level structural applications. Papers addressed material, model, and component development and investigated the interrelations between the processing, properties, and microstructure of ceramic materials.

The 2015 conference was organized into the following 21 symposia and sessions:

Symposium 1

Mechanical Behavior and Performance of Ceramics and Composites

Symposium 2

Advanced Ceramic Coatings for Structural, Environmental, and Functional Applications

Symposium 3

12th International Symposium on Solid Oxide Fuel Cells (SOFC):Materials, Science, and Technology

Symposium 4

Armor Ceramics: Challenges and New Developments

Symposium 5

Next Generation Bioceramics and Biocomposites

Symposium 6

Advanced Materials and Technologies for Energy Generation and Rechargeable Energy Storage

Symposium 7

9th International Symposium on Nanostructured Materials and Nanocomposites

Symposium 8

9th International Symposium on Advanced Processing & Manufacturing Technologies for Structural & Multifunctional Materials and Systems (APMT), In Honor of Prof. Stuart Hampshire

Symposium 9

Porous Ceramics: Novel Developments and Applications

Symposium 10

Virtual Materials (Computational) Design and Ceramic Genome

Symposium 11

Advanced Materials and Innovative Processing ideas for the Industrial Root Technology

Symposium 12

Materials for Extreme Environments: Ultrahigh Temperature Ceramics (UHTCs) and Nanolaminated Ternary Carbides and Nitrides (MAX Phases)

Symposium 13

Advanced Ceramics and Composites for Sustainable Nuclear Energy and Fusion Energy

Focused Session 1

Geopolymers, Chemically Bonded Ceramics, Eco-friendly and Sustainable Materials

Focused Session 2

Advanced Ceramic Materials and Processing for Photonics and Energy

Focused Session 3

Materials Diagnostics and Structural Health Monitoring of Ceramic Components and Systems

Focused Session 4

Additive Manufacturing and 3D Printing Technologies

Focused Session 5

Single Crystalline Materials for Electrical, Optical and Medical Applications

Focused Session 6

Field Assisted Sintering and Related Phenomena at High Temperatures

Special Session

2nd European Union-USA Engineering Ceramics Summit

Special Session

4th Global Young Investigators Forum

The proceedings papers from this conference are published in the below seven issues of the 2015 CESP; Volume 36, Issues 2-8, as listed below.

Mechanical Properties and Performance of Engineering Ceramics and Composites X, CESP Volume 36, Issue 2 (includes papers from Symposium 1)

Advances in Solid Oxide Fuel Cells and Electronic Ceramics, CESP Volume 36, Issue 3 (includes papers from Symposium 3 and Focused Session 5)

Advances in Ceramic Armor XI, CESP Volume 36, Issue 4 (includes papers from Symposium 4)

Advances in Bioceramics and Porous Ceramics VIII, CESP Volume 36, Issue 5 (includes papers from Symposia 5 and 9)

Advanced Processing and Manufacturing Technologies for Nanostructured and Multifunctional Materials II, CESP Volume 36, Issue 6 (includes papers from Symposia 7 and 8 and Focused Sessions 4 and 6)

Ceramic Materials for Energy Applications V, CESP Volume 36, Issue 7 (includes papers from Symposia 6 and 13 and Focused Session 2)

Developments in Strategic Ceramic Materials, CESP Volume 36, Issue 8 (includes papers from Symposia 2, 10, 11, and 12; from Focused Sessions 1 and 3); the European-USA Engineering Ceramics Summit; and the 4th Annual Global Young Investigator Forum

The organization of the Daytona Beach meeting and the publication of these proceedings were possible thanks to the professional staff of ACerS and the tireless dedication of many ECD members. We would especially like to express our sincere thanks to the symposia organizers, session chairs, presenters and conference attendees, for their efforts and enthusiastic participation in the vibrant and cutting-edge conference.

ACerS and the ECD invite you to attend the Jubilee Celebration of the 40th International Conference on Advanced Ceramics and Composites (http://www.ceramics.org/daytona2016) January 24-29, 2016 in Daytona Beach, Florida.

To purchase additional CESP issues as well as other ceramic publications, visit the ACerS-Wiley Publications home page at www.wiley.com/go/ceramics.

JINGYANGWANG, Institute of Metal Research, Chinese Academy of Sciences, Shenyang, ChinaSOSHUKIRIHARA, Osaka University, Osaka, Japan

Volume EditorsJuly 2015

Geopolymers and Chemically Bonded Ceramics

PROPERTIES OF GRANITE POWDER REINFORCED POTASSIUM GEOPOLYMER

Daniel S. Roper, Gregory P. Kutyla and Waltraud M. Kriven

University of Illinois at Urbana-Champaign, Department of Materials Science and Engineering, Urbana, IL 61801 USA

Granite powder is a waste product at many quarries and stone processing plants all over the globe. This waste powder, when properly sieved into an appropriate size distribution, can be used as a suitable reinforcement for geopolymers. The goal of this design was to create a sustainable, cost-effective and reliable structural geopolymer composite utilizing resources that are easily attained worldwide. Its properties and viability as a structural material were determined through four-point flexure testing according to ASTM standards and analyzed by Weibull statistics. Its refractory properties were tested by exposing samples to various temperatures, then testing for shrinkage and flexure strengths. Heat treatment of all samples yielded cracking and warping, but the coarse granite samples maintained strengths over 2 MPa while fine samples maintained 10 MPa strengths. Scanning electron microscopy (SEM) was used to characterize the size and geometries of the granite powder, and to determine its viability as a reinforcement for potassium geopolymer.

INTRODUCTION

Geopolymers are an inorganic polymeric structural material consisting of alumina, silica and an alkali metal oxide. This study used potassium hydroxide, mixed with water and fumed silica, to create potassium waterglass. When combined with metakaolin, this mixture became liquid geopolymer precursor. This liquid can be easily poured into molds of almost any shape, and can also accommodate a multitude of reinforcement options. Geopolymers are emerging as an environmentally-friendly alternative to ordinary cements, as they produce only about 20% of the carbon dioxide compared to that produced by the manufacturing of Portland cement, an industry that is responsible for 5% of the world’s carbon dioxide emission[1]. The abundance of all the materials needed to make effective geopolymers also creates the opportunity to eventually make bulk production of geopolymers cheaper than ordinary cements.

Geopolymers can be used with a wide range of reinforcements, including but not limited to metals, ceramics, and polymers[2]