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Formulation Engineering of Foods provides an in-depth look at formulation engineering approaches to food processing and product development of healthier, higher-performance foods.
Through the use of eye-catching examples, such as low fat and low calorie chocolate, and salt reduction strategies in products like cheese and sauces, the book is at once easy to relate to and innovative. Presenting new methods and techniques for engineering food products, this book is cutting edge and as food formulation is a new method of food science, this is a timely publication in the field.
All three editors are based in the University of Birmingham, base of the largest Chemical Engineering-based food research group in the UK, incorporating research into structured foods, flavour delivery and food hygiene. Research in food processing is carried out in partnership with key companies such as Nestlé, Unilever and Cadbury, as well as through funding from research councils and DEFRA. Joint research and collaboration has been carried out with Food Science departments at Nottingham, Leeds and Reading.
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Table of Contents
Title page
Copyright page
List of Contributors
1: Introduction to Food Formulation Engineering
1.1 Introduction
1.2 The Book
1.3 Conclusion
2: Protein-Based Designs for Healthier Foods of the Future
2.1 General Considerations Regarding Proteins in Foods
2.2 Protein Reactions Important to Food Structure And Healthy Foods
2.3 Using Proteins to Form and Stabilise Structures
2.4 Proteins in Nutrition and Health
2.5 Protein Intake and Satiety
2.6 Allergy Testing of Proteins
2.7 Bioactive Peptides
2.8 Recommendations for High-Protein Food Product Development
2.9 Conclusion
3: Design of Foods Using Naturally Structured Materials
3.1 Introduction
3.2 So What Does This Mean for Food Processing?
3.3 So How Do These Differences Affect Functionality?
3.4 Recent Developments
3.5 Examples of Commercial Samples and Their Use
3.6 Underutilised Polymers with Natural Connotations
3.7 Conclusions
3.8 Acknowledgements
4: Designed Food Structures Based on Hydrocolloids
4.1 Introduction
4.2 Hydrocolloid Mixtures
4.3 Fluid Gel Technology
4.4 Structuring of Water-In-Water Emulsions
4.5 Hydrocolloid Particles from Water-In-Oil Emulsions
4.6 Microfluidics: High-Pressure Processing
4.7 Conclusions
4.8 Acknowledgement
5: Formulation Engineering of Food Emulsions
5.1 Introduction
5.2 Emulsion Types
5.3 Conclusions
6: The Physics of Eating
6.1 Introduction
6.2 Chewing, Swallowing and The Machinery of the Mouth: A Mechanical Engineering Approach
6.3 Food Breakdown and Reassembly: A Materials Science Approach
6.4 Conclusions
7: Design Structures for Controlled Manipulation of Flavour and Texture
7.1 Need for Controlled Flavour and Texture Food Design
7.2 Oral Processing
7.3 Instrumental Methods and Mouth Simulators
7.4 Interactions of Foods (Emulsions, Soft Solids, Hard Solids) with the Oral Surfaces
7.5 How Combining Food Oral Processing and Food Microstructure Helps Manipulate Sensory Perception: The Case of Chocolate
7.6 Conclusions
8: Salt Reduction in Food
8.1 Introduction
8.2 Flavour Perception and Salt
8.3 Salt Reduction Techniques
8.4 Conclusions
9: Food Structures Designed for Oral Response/Flavour Release
9.1 Introduction
9.2 Measuring Flavour Delivery
9.3 Flavour Physical Chemistry
9.4 Flavour Delivery for Complex Systems
9.5 Flavour Release from Homogenous Systems
9.6 Flavour Delivery from Heterogeneous Systems
9.7 Summary
10: The Colloidal State and its Relationship to Lipid Digestion
10.1 Introduction
10.2 Development and Delivery of Emulsion Structures Through Oral Processing
10.3 Lipid Structure, Digestion and Motility in the Stomach
10.4 Lipid Structure, Digestion and Motility in the Intestine
10.5 Conclusion
11: Hydrocolloid Formulations Engineered for Properties in the GI Tract
11.1 Introduction
11.2 Encapsulation and Release
11.3 Drug Delivery and Availability
11.4 Encapsulation of Living Cells
11.5 Biopolymers as Prebiotic Material
11.6 Appetite Control: Satiety
11.7 Other Health Benefits
11.8 Future Trends
12: Design of Food Structures for Consumer Acceptability
12.1 The Consumer Perspective
12.2 What Is Consumer Acceptability?
12.3 What Are the Current Trends?
12.4 Conclusions
13: Formulation Design to Change Food Habits
13.1 Introduction
13.2 Weight Management: The Challenge
13.3 The Appetite Control System
13.4 Ingredients and Appetite Control
13.5 Food Structure
13.6 Combined Approach
13.7 Implications for Weight Management
13.8 Conclusion
Index
This edition first published 2013 © 2013 by John Wiley & Sons, Ltd
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Library of Congress Cataloging-in-Publication Data
Formulation engineering of foods / edited by Jennifer E. Norton, Peter J. Fryer, and Ian T. Norton.
pages cm
Includes bibliographical references and index.
ISBN 978-0-470-67290-7 (cloth)
1. Food–Composition. 2. Food–Sensory evaluation. I. Norton, Jennifer E., editor of compilation. II. Fryer, P. J. III. Norton, Ian T.
TX545.F56 2013
664'.07–dc23
2013007462
A catalogue record for this book is available from the British Library.
Wiley also publishes its books in a variety of electronic formats. Some content that appears in print may not be available in electronic books.
Cover image: © Lucie Villedieu. The cover image shows a 3D projection of a water-in-oil emulsion using confocal microscopy.
Cover design by Meaden Creative
List of Contributors
S. Bakalis
School of Chemical Engineering, University of Birmingham, UK
E. Allen Foegeding
Department of Food, Bioprocessing and Nutrition Sciences, North Carolina State University, USA
T.J. Foster
Division of Food Sciences, School of Biosciences, University of Nottingham, UK
P.J. Fryer
Centre for Formulation Engineering, University of Birmingham, UK
M. Golding
Institute of Food, Nutrition and Human Health, Massey University, New Zealand
O. Gouseti
School of Chemical Engineering, University of Birmingham, UK
J.C.G. Halford
Kissileff Laboratory for the Study of Human Ingestive Behaviour, Department of Psychological Sciences, Institute of Psychology, Health and Society, University of Liverpool, UK
G. Keith Harris
Department of Food, Bioprocessing and Nutrition Sciences, North Carolina State University, USA
J.A. Harrold
Kissileff Laboratory for the Study of Human Ingestive Behaviour, Department of Psychological Sciences, Institute of Psychology, Health and Society, University of Liverpool, UK
B.J.D. Le Révérend
Nestlé Research Center, Switzerland
P. Lillford
Centre for Formulation Engineering, University of Birmingham, UK
R. Linforth
Division of Food Sciences, School of Biosciences, University of Nottingham, UK
T.B. Mills
School of Chemical Engineering, University of Birmingham, UK
I.T. Norton
Centre for Formulation Engineering, University of Birmingham, UK
J.E. Norton
Centre for Formulation Engineering, University of Birmingham, UK
E. Nowak
School of Chemical Engineering, University of Birmingham, UK
A.K. Pawlik
School of Chemical Engineering, University of Birmingham, UK
F. Spyropoulos
School of Chemical Engineering, University of Birmingham, UK
B. Wolf
Division of Food Sciences, School of Biosciences, University of Nottingham, UK
1
Introduction to Food Formulation Engineering
J.E. Norton, P.J. Fryer and I.T. Norton
Centre for Formulation Engineering, University of Birmingham, UK
Food products are often structurally complex. This structure, or microstructure, determines the foods flavour (as a result of tastant or aroma release), its texture and mouthfeel, and the eating pleasure derived from its consumption, in addition to the efficiency of uptake during digestion, the bioavailability of active compounds, and the effect it has on appetite and satiety. With the health issues of the modern age, including the prevalence of obesity, food research is often heavily focused on fat reduction, or methods of reducing the uptake of fat or slowing digestion, whilst maintaining sensory appeal and palatability.
Thus, a combination of understanding of material chemistry and material science is needed, together with an understanding of how processing affects food structure, the science behind food consumption, from oral processing through to digestion, and the impact that food formulation engineering can have on liking, sensory perception, digestion, targeted delivery or appetite. This book aims to provide the reader with detailed reviews of the literature in these areas.
The book is separated into three main sections: 1. Designing Structured Foods, 2. Structure–Human Interaction and 3. Food Structure and the Consumer. In the first part of the book we will consider how basic materials can be used to formulate complex food systems, with specific structures, desirable sensory attributes and health benefits. In the second part we will consider structure–human interaction, and how foods can be designed to get the greatest positive impact (in terms of oral processing and/or digestion) when producing healthier, more convenient, and/or more environmentally friendly products. In the third part we will consider psychology, and the impact that food can have both on liking and acceptability, and appetite and satiety.
In the first part of this book we will consider the design of foods, and the use of complex structures. We will consider how basic materials (i.e. proteins, polysaccharides and hydrocolloids) can be used to structure foods. We will also consider the use of emulsions (the most common use of fats in foods). This section contains four chapters:
In the second section of the book we consider the interaction that food has with the people consuming it. This involves understanding of the physics of eating, the perception and manipulation of texture, the release of tastant and aroma compounds, lipid digestion, and the encapsulation and targeted delivery of compounds. This section is split into six chapters:
In the final section of this book we consider psychology, both in terms of liking and the relationship with health-related technologies, and the impact that either different macronutrients and/or food structure can have on satiety and appetite. This section is split into two chapters:
As this book should highlight, a multidisciplinary approach, that utilises information gathered from many disciplines (including material chemistry, chemical engineering, biology, sensory science and psychology), should allow scientists to tackle some of the food-related issues of the modern age. This should allow food products to be produced that use basic materials (e.g. proteins, polysaccharides or hydrocolloids) to structure foods, or the design of food microstructures (e.g. emulsions) in intelligent ways that provide health benefits, such as increased satiety, reduction in the uptake of fats or salt, or the bioavailability of active compounds. These foods should also taste good, delivering flavour and tastants effectively, and having textures that consumers desire (such as creaminess). In order to fully understand how these foods perform, knowledge is required of the physics of eating (including of mastication and food breakdown), the interaction with saliva and the release profiles of both aroma compounds and tastants. The effect that food structure has on digestion, and uptake of both macro- and micronutrients, is also important, in order to produce foods that have limited uptake (e.g. fat-containing foods), or increased uptake (e.g. active compounds). An understanding of consumer acceptability is also required, in order to ensure that foods with health benefits are liked and repeatedly consumed, as is an understanding of within-meal satiation and post-meal satiety, in order to produce foods that can regulate appetite. With extensive understanding of all these areas, scientists can begin to think of creative ways to produce foods that offer all of the above-mentioned benefits.
2
Protein-Based Designs for Healthier Foods of the Future
G. Keith Harris and E. Allen Foegeding
Department of Food, Bioprocessing and Nutrition Sciences, North Carolina State University, USA
Designing healthy foods is a constant challenge because of the dynamic nature of understanding how diet affects human health. The current conventional wisdom suggests reducing consumption of sugars and sodium, increasing fibre and specific types of lipids (e.g. ω-3 fatty acids) and bioactivephytochemicals, and overall decreasing caloric density (Palzer, 2009; USDA, 2011b). These recommendations are very broad and may change with improved understanding of individual (age, gender, disease or condition-specific) nutrition. What is needed, therefore, is the ability to be flexible in altering food composition to meet health and nutrition goals, while at the same time maintaining quality so that food remains a source of pleasure (Humphries, 2012).
Proteins are biopolymers that are designed for specific biological functions. They are a diverse group of molecules that do everything from catalyzing reactions (enzymes) to providing a structural framework for muscles (collagen). Foods are consumed to provide the molecules needed to sustain life, and proteins provide amino acids which are used to create new proteins or energy. Moreover, they are the source of bioactive peptides with diverse effects, including the regulation of blood pressure, cholesterol levels, vascular function, immunomodulation and the correction of inborn errors of protein metabolism (Gilani et al., 2008; Madureira et al., 2010; Ballard et al., 2012; Udenigwe and Aluko, 2012). They have been shown to enhance satiety and fat loss (Gilbert et al., 2011). While the ultimate goal is to provide molecules for nutrition and health (eat to live), food scientists also see proteins as building blocks, which produce food structures that are associated with enjoyment (live to eat). For example, milk is converted to cheese by linking casein micelles into a continuous gel network that is surrounded by a solution of water and dissolved molecules. Fat particles are trapped within the porous structure (Fox, 1987). This food “structure” contributes to the sensory quality and health/nutritional properties of the food.
Assuring the availability and affordability of high-quality protein in a form that is not only acceptable, but desirable to the diversity of world cultures, is a challenge. In the short term, there are many developed nations that are experiencing an obesity epidemic, and they could benefit from foods that are less dense in calories and also more satiating. However, looking several decades ahead, there is a fear that world population will surpass food production or that food prices will rise to a point where the poor cannot afford them (Swinnen and Pasquamaria, 2012). This food security concern should fuel research into foods that are sustainable, energy dense and efficiently digested. Both obesity and food security challenges warrant a critical evaluation of our food supply to determine how we can improve it to match ever-changing societal goals. Current goals of reduced caloric density (especially fat) and sodium content are based on health considerations, but present challenges when designing foods that meet the compositional requirements and remain desirable choices (Palzer, 2009). A food that has the preferred composition based on health and nutrition considerations, but falls short on flavour, texture and affordability will not be successful (Childs and Drake, 2009). This begs the question, “How do we have it all in terms of quality, health/nutrition and affordability?” The answer could be found with an understanding of how to design elements of food quality, health/nutrition and affordability into food structures.
The concept of “food structure” and “food structuring” has been emerging as a way to view how foods deliver, and can be designed to deliver, desirable sensory and health attributes (Tolstoguzov and Braudo, 1983; Aguilera, 2005, 2006; Chen et al., 2006; Day et al., 2009; Purwanti et al., 2010; Turgeon and Rioux, 2011). Food structure design builds on concepts that were classically assigned to colloidal systems (Dickinson, 1992, 2006, 2011; Norton and Norton, 2010) and are currently under a more general umbrella of soft-matter physics (Donald, 1994; Mezzenga et al., 2005; Ubbink et al., 2008; van der Sman and van der Goot, 2009; van der Sman, 2012). One common aspect of colloidal and soft-matter approaches is the importance of mesoscale structures in the micrometer range that are between molecular (nanometer) and macroscopic structures. Examples are oil or gas droplets in respective emulsions and foams. As stated by van der Sman (2012), “It happens that this size is similar to the length scale that humans can sense with the tongue, and thus often sets the scale for structured food.” Another key element to the soft-matter physics approach is that structures are considered to contain all essential information and chemical properties are not necessary to describe behaviour. This allows us to formulate some general hypotheses regarding food structure and delivery of desirable sensory and health properties.
The first two hypotheses are essential to making foods with altered composition, for example, reduced fat or varied protein sources, while producing a similar level of liking. If they are proven valid, then the key to producing successful products is determining which structure(s) and structural transformation during consumption are essential to a level of liking. Hypothesis 3 is essential to translating information gained from single-molecule mechanistic investigations into a functional food.
Our understanding of the science of proteins is eloquently unfolded in the book titled Nature's Robots, A History of Proteins (Tanford and Reynolds, 2001). A robot is a fitting metaphor for teaching the roles of proteins in biological systems because proteins produce locomotion and automate biological functions such as energy production. The mantra in protein chemistry has been “sequence determines structure, and structure determines function.” The word “function”, from a biochemical perspective, is describing the role of a particular protein in a biological system, for example, myosin functions in muscle contraction. However, the concept of “function” is equally applicable in foods and “food protein functionality” is a commonly used concept (Cherry, 1981). From a general food perspective, proteins function by: (1) providing amino acids for protein synthesis and energy, (2) providing bioactive peptides and (3) being the main molecules forming and stabilising a variety of food structures (Foegeding and Davis, 2011).
The common starting point for proteins is a description of the properties of amino acids, followed by depictions of the various levels of structure (e.g. primary, secondary, tertiary and quaternary) (Creighton, 1993). For biological applications, this is usually sufficient because the inherent structure of the protein, that is, the structure found in its natural biological environment, is what determines function. In foods, that structure is more often the starting point rather than the final state. Converting raw biological materials into foods involves a variety of unit operations that can cause changes in protein structure. These include denaturation/aggregation, alteration of the stereochemistry of the amino acids (racemisation) or covalently modifying amino acids (Damodaran, 2008). In addition, protein ingredients are seldom 100% single proteins, and other compounds may alter their biological activity or ability to form food structures. The key reactions occurring in food processing are outlined below.
The simplest definition of protein denaturation is the change of inherent structure. For some proteins, such as enzymes and others which have clear biological activity assays, this is an easy reaction to follow. Experiments are designed to measure the loss if catalytic or biological activity as some extrinsic factor, i.e. heating, is applied and the coinciding changes in secondary, tertiary or quaternary structure are determined. This allows for an assessment of the level of structural change needed to decrease biological activity. In foods, denaturation is more often the reaction that is associated with producing, rather than diminishing, the desired function. Moreover, with a few exceptions, denaturation is linked with aggregation in foods.
Denaturation/aggregation of proteins at an air–water or oil–water interface determines the topological and structural elements of the interfacial protein film that will, in turn, contribute to foam and emulsion stability, respectively (Murray et al., 2011). Thermal processing is required for food safety in producing protein-containing beverages and this will cause protein denaturation and aggregation. In beverages, the goal is to minimise aggregation in order to produce small aggregates that remain stable over the desired shelf life. In contrast, when making soft-solid foods by protein gelation (e.g. cheeses, cooked egg white and processed meats), the goal is to direct the aggregation process so that a continuous gel network is formed. In both cases, the objective is to control aggregation to produce a specific final structure.
Chiti and Dobson (2006) proposed a model that accounts for protein folding, unfolding and aggregation (see Fig. 2.1). Starting with the nascent chain coming off the ribosome, the unfolded protein forms an intermediate structure that folds into the native structure. The native structure can be assembled with other polypeptides into functional quaternary structures (functional oligomers or fibres). This ordered pathway is what should occur under normal protein synthesis. Off-pathway aggregates are also depicted in the model. Formation of disordered aggregates as the terminal structure is shown in the upper pathway. Alternatively, disordered aggregates can be an intermediate before forming ordered β-structure aggregates, amyloid or amyloid-like fibrils. Food processing operations start with proteins in the native, functional oligomer or functional fibre state and move backwards through the denaturation/aggregation pathways.
Fig. 2.1 Model for protein folding, unfolding and aggregation proposed by Chiti and Dobson (2006). Reproduced with permission from Annual Review of biochemistry by Richardson, Charles C. Reproduced with permission of Annual Reviews in the format Republish in a book via Copyright Clearance Center.
The predominant stereoisomer of amino acids is “L”, although there are reports of naturally occurring D-amino acids (Friedman, 2010). Since L-amino acids are used for protein synthesis, conversion of L- to D-amino acids during processing is generally viewed as undesirable (Friedman, 2010).
Proteins and amino acids contain functional groups that are susceptible to covalent modification during food processing. One of the most reactive groups is the primary amine found as the ε-amino group on lysine or the amino terminus of a protein or peptide. It readily reacts with reducing sugars (i.e. sugars with an antomeric carbon in a hemiacetyl or hemiketal ring) and starts the Maillard reaction that produces brown colour and many of the highly desirable flavours in heated foods (e.g. breads, meats, coffee and many more) (Friedman, 1996; Purlis, 2010). While it is true that covalent modification prevents the ability of that amino acid to be used in protein synthesis, the loss of amino acids needs to be evaluated in perspective with the amount of intact amino acids that remain (O'Brian et al., 1989). Covalent modification only becomes a problem when it results in a lowering of the nutritional value of the food or creates some anti-nutritional factors.
The transformation from protein-rich agricultural crops and livestock to food products is shown in Fig. 2.2. A bean field, a chicken and a dairy cow (see Fig. 2.2a) are used to illustrate the process. The raw materials produced are beans, eggs, meat and milk (see Fig. 2.2b). Minimal processing of these materials would involve heating to produce a safe product with desirable sensory qualities (see Fig. 2.2c). Protein reactions involved are heat denaturation/aggregation and possibly covalent modification via Maillard browning (note the brown stripes on the cooked chicken breast). A more extensive transformation occurs when the raw materials are converted to food products. That generally involves several processing steps and the addition of other ingredients (see Fig. 2.2d). Formation of tofu (beans), flan (eggs), hot dogs (meat) and cheese (milk) requires the loss of recognisable biological structures (most evident in beans and meat) and the creation of colloidal structures. Therefore, the formation, stability and desirability of these and similarly formed foods (e.g. breads, ice cream and many more) depend on the creation of colloidal structures.
Fig. 2.2 Transformation of protein-rich crops and livestock into food products. Plants and animals produced through agriculture (a) are initially converted to raw food materials (b). The raw food materials can be converted to food by thermal processing to kill undesirable micro-organisms and at the same time produce desirable sensory characteristics (c). Alternatively, the raw food materials can be combined with other ingredients and processed into food products (d).
Proteins are key components of colloidal structures found in foods. The simplest system is skimmed milk, where the colloidal particles of casein micelles and whey proteins are dispersed in an aqueous solution of sugar (lactose) and salt (Walstra et al., 1999). However, foods that consist of single colloidal structures are the exception, as most foods are a combination of several colloidal structures. For example, whole milk adds another degree of complexity in adding milk fat globules such that the system is a sol and emulsion mixture. In the following section, different types of colloidal structures will be defined based on basic elements in formation and stabilisation. This will be followed by describing some protein-based foods that are composites of colloidal structures. It should be noted that this is not intended to be a comprehensive description of colloidal aspects of foods, as this subject has been addressed by books (Dickinson, 1992; McClements, 1999) and excellent review articles (e.g. see Dickinson, 2006, 2011; Rodríguez Patino et al., 2008; Ikeda and Zhong, 2012).
Dickinson (1992) describes colloidal materials as those that “contain structural entities with at least one linear dimension in the size range of 1 nm to ∼1 μm.” A sol is a solid particle dispersed in a liquid medium. This fits food protein dispersions containing globular proteins from milk and egg, which are typically on the order of a few nm, to casein micelles that have an average size of 150 to 200 nm (Walstra et al., 1999; Dalgleish and Corredig, 2012).
Stability of dilute dispersions under the influence of gravity (g) is based on the Stokes' equation:
(2.1)
where the velocity of the particle (vp) is determined by the particle radius (r), the density difference between the fluid and particle (ρf – ρp) and the Newtonian viscosity of the fluid (η0).
Most strategies used to increase protein sol stability are based on minimising particle size or increasing continuous-phase viscosity. Some of the approaches developed to decrease aggregation (i.e. minimum particle radius) are: covalent and non-covalent complexing with polysaccharides (Mitchell and Hill, 1995; Oliver et al., 2006; Vardhanabhuti et al., 2009); forming soluble aggregates by controlled denaturation/aggregation (Ryan et al., 2012) or using water-in-oil emulsions to create nano-particles (Zhang and Zhong, 2010); covalent crosslinking (Buchert et al., 2010) and addition of aggregation-inhibiting solutes (LaClair and Etzel, 2010).
Emulsions are a liquid dispersed in a liquid, and for foods, the most common form is an oil-in-water emulsion. However, it should be noted that the many food lipids have melting points within the temperature range for common food use so an oil-in-water emulsion may contain semi-solid or solid fat at refrigeration temperatures and then be liquid at room temperature. Since proteins contain polar and non-polar amino acids, they are amphipathic molecules that can adsorb at the oil–water interface, lowering surface tension and thereby aiding in reduction of dispersed phase particle size during emulsification (Walstra, 2003). Based on Stokes' considerations, the protein's first contribution to stability is in facilitating decreased particle size. Once formed, the nature of the protein interfacial film will determine, in part, the resistance to destabilisation processes not described by the Stokes' equation, such as by flocculation, coalescence and Oswald ripening (Dickinson, 1992; Murray, 2011).
Foams are a gas dispersed in a liquid. As with emulsions, proteins adsorb at the interface and aid in formation and stabilisation (Foegeding et al., 2006). The movement of dispersed phase gas from small bubbles to large bubbles, called disproportionation, is a problem with protein foams and can be regulated by the permeability and rigidity of the interfacial film (Murray, 2011). Ideally, proteins form an interfacial film that resists the passage of gas and bubble shrinkage. Another approach is to immobilise gas bubbles in a gel network (Zúñiga and Aguilera, 2008).
Sols are always liquids, whereas emulsions and foams can exist in liquid or solid states (more on this when discussing food structures). Protein gels can be considered the solid form of a sol as they are generated by a sol-to-gel transition that links proteins into a three-dimensional network that immobilises the surrounding fluid. While definitions may vary, food protein gels are generally defined as semi-solid or solid material consisting of mainly water and a continuous protein network. Key factors are an aqueous phase much greater than the protein phase and an elastic structure. The elastic structure is commonly defined rheologically as having a storage modulus much greater than loss modulus, G′ >> G″, that has a plateau in frequency dependence (Almdal et al., 1993). Textural and water-holding properties are determined by the gel network structure. Factors determining protein gel properties have been extensively reviewed (for example, Clark and Ross-Murphy, 1987; Clark et al., 2001; Bromley et al., 2006; van der Linden and Foegeding, 2009).
Protein functionality in foods has traditionally been defined based on formation and stabilisation of colloidal structures (Cherry, 1981; Hall, 1996; Foegeding and Davis, 2011). Indeed, the literature is full of examples where a protein (or protein ingredient) is evaluated based on simple tests predicting foaming, emulsifying and gelling ability (Morr and Foegeding, 1990). However, protein ingredients also contribute to the flavour of foods (Wright et al., 2009). The term “flavour” has different meanings to consumers and scientists; however, most consumers would think of it as “the blend of taste and smell sensations evoked by a substance in the mouth” (defined by Merriam-Webster, http://www.merriam-webster.com/dictionary/flavor). Scientists define flavour compounds as those that primarily stimulate the olfactory system; this requires volatility. Based on that definition, proteins are unlikely to have any direct flavour due to their low volatility (things may change when converting proteins to peptides). Protein ingredients contribute to flavour by: (1) containing flavour compounds that were not removed during processing or generated during processing (Wright et al., 2009), (2) binding flavour compounds (Kinsella, 1982; Guichard, 2006; Kühn et al., 2008) and (3) forming structures that regulate texture, flavour release and flavour perception (Gwartney et al., 2000; Visschers et al., 2006; Gierczynski et al., 2011). Here again, there is extensive literature on how proteins contribute to flavor, but the important point to convey is that successful applications of proteins in foods depends on a combination of factors, one being not diminishing the overall flavour quality. To summarise, proteins are biopolymers that can be used to form and stabilise colloidal structures used in foods. A successful application of a protein ingredient: (1) forms and/or stabilises desirable structures, (2) does not have a negative flavour contribution, (3) maintains bioactivity and (4) produces an overall desirable sensory sensation (e.g. appearance, flavour and texture). Key elements associated with specific food categories will be discussed in the following section, and a summary of the role of proteins in colloidal structure used in designing foods is seen in Table 2.1.
Table 2.1 Role of proteins in colloidal structures used in designing food products.
Beverage is a collective term for foods we drink. Many are clear, thin fluids, while others take on a thicker consistency and are approaching the characteristics of semi-solids. This is an especially relevant food category for protein application, as there are an increasing number of protein-containing beverages designed to meet specific nutrition and health needs. Besides classical products such as infant formula, beverages are being designed to: (1) aid in muscle recovery after strenuous exercise, (2) aid in weight reduction and control and (3) prevent muscle loss with aging (see Section 2.4). Products are designed based on nutritional and bioactive compounds delivered per serving and overall product quality. They can be clear or opaque, thick or thin, and come in a variety of flavours. They can be a sol, emulsion, foam or combination of two or all three. For example, a milkshake is a combination of all three. No matter what the goal, they have the common problem of maintaining stability during processing and storage. Instability can be due to a variety of factors, including solvent quality (pH and ionic solutes), thermal processing and addition of bioactive compounds that favour aggregation (e.g. polyphenols; O'Connell and Fox, 2001; Jöbstl et al., 2006).
Location and structural state of proteins: aqueous phase – native, denatured/aggregated or phase separated and suspended; possibly bound with polysaccharides, polyphenols or other molecules; air/water and lipid/water interfaces – varying degrees of unfolding and aggregation into a film; possibly bound with polysaccharides, polyphenols or other molecules.
Cooked egg white (albumen), processed meats, some cheeses and gelatin-based desserts have the common structure of a gel network. Unlike beverages, this structural designation does not encompass one main food category. Also, there is not a clear demarcation between moving from a high-moisture system, such as cooked egg white with 10% protein and 89% moisture, to a low-moisture gummy bear. Moreover, many of these foods contain a dispersed lipid phase. For example, cheddar cheese contains approximately 25% protein, 32% fat and 37% moisture. In this case, the system can be viewed as different phase volumes of gel (protein + water) and fat. The remaining 6% of ash (salts), carbohydrates and other materials would be partitioned between the two phases, depending on their relative solubility. Cakes and breads are solid foams that also fit into this category.
Location and structural state of proteins: aqueous phase – native, denatured/aggregated or phase separated and suspended; possibly bound with polysaccharides, polyphenols or other molecules; air/water and lipid/water interfaces – varying degrees of unfolding and aggregation into a film; possibly bound with polysaccharides, polyphenols or other molecules; gel network – aggregated into strands of proteins alone or possibly co-aggregated with other molecules.
Foods such as gummy bears and high-protein bars fit into this category. These products are chewy (semi-solid) or crunchy (hard-solid) depending on composition, especially water content. They can be viewed from several perspectives. Condensed-matter physics considers the liquid–solid transition of amorphous materials (glasses, foams and emulsions) as a jamming transition (Xu, 2011). This concept describes materials that are amorphous, viscoelastic and out of thermal equilibrium. An example would be a system increasing in volume fraction like a high phase volume emulsion. However, in foods with high protein content, low-moisture systems often contain some other compounds that assist in sticking the particles together (i.e. we seldom eat a protein bar that is only protein particles!). These are generally combinations of fats and various forms of carbohydrates (sugars, sugar alcohols, corn syrups and polysaccharides). Air and macroscopic inclusions (e.g. nuts) are used to disrupt the connectivity of the structure and provide weak spots that soften the texture.
Location and structural state of proteins: These products have a wide range of structures so proteins can be found: (1) in a small aqueous phase, (2) at air–water or lipid–water interfaces, (3) coating inclusion particles or (4) as close-packed particles. In all locations, there is the possibility of native and denaturated/aggregated proteins.
The English word protein originates from the Greek word, proteios, meaning first or primary. This is a fitting term, given protein's central role in nutrition. Proteins are amino-acid polymers composed of 20 separate amino acids. Of these, nine are considered essential nutrients for humans, meaning they cannot be synthesised from other dietary components. They are: phenylalanine, valine, threonine, tryptophan, isoleucine, methionine, histidine, leucine and lysine. The amino acids arginine, cysteine, glutamine, glycine, proline, serine, tyrosine and asparagine are considered conditionally essential, meaning that under certain conditions (illness, intense bouts of exercise, pregnancy) the body may not be able to make enough of them (Insel et al., 2012). Foods that contain all of the essential amino acids are considered “complete” proteins. Proteins that, when combined, make up for the lack of essential amino acids in the other food are referred to as “complimentary”. A common example of this is the consumption of beans with rice. Bean protein lacks methionine, while rice protein lacks lysine. When eaten together, they form a complete protein (Centers for Disease Control and Prevention, 2012a). The cost of producing and utilising complimentary, plant-based proteins, relative to animal proteins, presents new applications in food structure design, providing that functionalities, such as foaming and gelling, can be maintained.
Nutritional protein quality relates to the presence, concentration, ratios and digestibility of essential amino acids. The standard method for determination of protein quality in the United States, and for the World Health Organization, is PDCAAS (Protein Digestibility-Corrected Amino Acid Scoring). PDCAAS combines the use of analytical instruments (to determine amino-acid content) with rodent models (to determine the percentage of protein absorbed during digestion). This involves the chemical determination of the amino-acid content in the food and the comparison of these values to those required for humans from birth up to three years of age (the life stages where protein needs are highest). Amino-acid values are adjusted for digestibility using a rodent model, as follows: (1) Young rodents are fed a test diet, (2) The amount of nitrogen excreted in the rodent faeces, and therefore not absorbed, is measured, (3) The amount that is absorbed is then determined by difference (Schaafsma, 2000).
PDCAAS values range from 0.0 to 1.0, with 1.0 being considered the highest-quality protein. Animal proteins, including casein, whey and egg white all rank as 1.0. Despite the fact that vegetable protein is generally of lower quality than animal protein, soy protein also possesses a 1.0 score, while whole soybean and beef scores are nearly identical, at 0.91 and 0.92, respectively. Fruit, vegetable and grain products generally have low PDCAAS scores (0.40–0.80). Low PDCAAS scores of plant foods, such as cassava and sorghum, can be increased via processing to remove anti-nutritional factors or by combining lower-quality proteins with higher-quality proteins (Muoki et al., 2012). Another, more controversial way of improving protein quality is through genetic engineering to produce more of a limiting amino acid or less of a digestive inhibitor (Henley et al., 2010).
Several questions remain with regard to the use of PDCAAS as a standard method for determining protein quality. There is debate as to whether the PDCAAS method overestimates protein quality if foods have been heated, alkaline treated or if they contain anti-nutritional factors (Sawar, 1997). Heat or alkaline processing products, including Maillard browning products and D-amino acids, have been reported to inhibit protein digestibility by one-quarter in animal models. The anti-nutritional factors widely distributed in plant foods, such as glucosinolates in cruciferous vegetables, oxalates and goitrogens in vegetables and tree nuts, and trypsin inhibitors in legumes, may decrease nutrient digestibility even more than processing. Trypsin inhibitors, found in soy, may inhibit protein digestibility by half (Gilani et al., 2005). This has led to questions about the high PDCAAS scores for soy protein, which contains trypsin inhibitors. Trypsin inhibitors can be inactivated by heating and other types of food processing, but inactivation may not be complete. Young animals, which absorb protein efficiently even in the presence of anti-nutritional factors, are typically used to determine digestibility for the PDCAAS assay. Older animals do not absorb proteins as easily (nearly 20% less efficiently) in the presence of anti-nutritional factors, as compared with young animals. This finding may have implications for the digestibility of protein in elderly humans and has led to proposals to use older test animals to determine a more broadly applicable estimate of protein digestibility in the presence of anti-nutritional factors (Gillian and Sepehr, 2003). The use of an in vitro system designed to more closely simulate the human ileum (the part of the intestine where amino-acid absorption occurs) has been suggested as an alternative to the current rodent faecal digestibility model (Schaafsma, 2000). Anti-nutritional factors can have important implications for overall health, because decreasing protein digestibility may not only result in fewer calories consumed, but also in less protein consumed as a percentage of total calories. In this sense, anti-nutritional factors have the potential to convert protein into a non-carbohydrate-based form of fibre.
There is considerable debate about the optimal levels of protein intake for humans, although it is generally accepted that protein needs vary based on age, weight, physical condition and athletic performance. The USDA provides recommendations in terms of grams of protein consumed per kilogram of bodyweight. The Reference Dietary Intakes (RDI), based on age and activity level are: ∼1.0 g/kg for infants and 0.8 g/kg for adults (USDA, 2010, 2011a). In contrast, a food-industry-sponsored summit on protein intake concluded that the 0.8 g/kg level of protein intake for adults was minimal, and that this level could be safely doubled without increased disease risk in all but those already afflicted with impaired kidney function (Wolfe, 2008). Adults in the United States are reported to consume about 90 grams of protein per day (Grosvenor and Smolin, 2010). Given an average weight of 165 and 195 pounds (75 and 89 kilograms) for women and men, respectively (Centers for Disease Control and Prevention, 2012b), this means that US adults are consuming between 1.0 and 1.2 grams of protein per kilogram of bodyweight. A study of strength-trained male athletes found that their intake was even higher, at approximately two grams per kilogram per day (Fox et al., 2011).
Overall, it appears that adults in the United States consume sufficient levels of protein for basic needs; however, their intake does not greatly exceed recommended levels on a gram per kilogram basis. From one perspective, consuming 90 grams of protein per day may only be “adequate”, because US adults are, generally, overweight. This is not necessarily an indication that 90 grams represent a moderate protein intake. From a sustainability perspective, would it be possible to provide 90 grams of high-quality protein to the entire adult world population, either from animal, complimentary plant, or combined animal and plant sources? From another perspective, the “adequate” consumption levels indicate an opportunity for the food industry to produce and provide highly palatable, healthy, high-protein foods as a means to deliver the satiety and other health benefits that proteins can provide (see Section 2.5 on Protein Intake and Satiety for more information).
When considering the dietary effects of protein as a nutrient, it is important to consider the full spectrum of effects that it may have, from deficiency to sufficiency to toxicity effects, as Fig. 2.3 illustrates. Marasmus, a deficiency of all calorie-containing nutrients including protein, is characterised by a generalised wasting, leaving those that suffer from it painfully thin and highly susceptible to infections. In contrast, kwashiorkor is severe protein malnutrition, independent of the number of calories consumed. Kwashiorkor is distinguished from marasmus by the characteristic abdominal edema (swelling) it produces (Rolfes et al., 2009). Like marasmus, those suffering from kwashiorkor are at increased risk of infection, because antibodies and other immune-system components are formed from protein. Given that the enzymes that catalyse the formation of structures like muscle and bone, as well as immune cell components are themselves proteins, a long-term lack of protein inevitably leads to death because essential protein-based systems cannot be repaired or maintained. Although these conditions can occur at any age, marasmus and kwaskiorkor are most likely to affect children under five years of age, given their greater relative nutritional needs. It should be noted that a variety of conditions and diseases, including age-related sarcopenia (muscle loss), cancer-related cachexia, HIV-AIDS and diabetes-associated malnutrition may be viewed as forms of either marasmus or kwashiorkor, given their effects on protein absorption and storage.
Fig. 2.3 Effects of increasing protein intake on health.
Low-protein diets during the pre-natal period are not only a matter of short-term nutrition, but may also set the stage for diabetes and heart disease later in life. Based on animal data, low-protein pre-natal diets impair glucose and cholesterol metabolism. Female mice born to low-protein-fed mothers had increased abdominal fat deposition and impaired glucose tolerance (Han et al., 2012). Underfeeding protein to pregnant sows results in underweight offspring with disregulated cholesterol metabolism. The basis of this disregulation was the epigenetic increase in HMG-CoA reductase, CYP7α1 and SREBP1 protein expression. These are the rate-limiting enzymes for the formation of cholesterol, of bile acids from cholesterol and fatty-acid synthesis, respectively (Cong et al., 2012). Pre-natal low-protein diets have been reported to limit the number of beta-cells formed in the pancreas in rats, potentially setting the stage for type 2 diabetes later in life. These beta-cells, which produce insulin, are key to glucose metabolism (Rodriguez-Trejo et al., 2012). In summary, low-protein diets during prenatal development and early childhood have devastating health effects and may prime the metabolism for diabetes and heart disease in those that survive to adulthood.
Protein deficiencies are rarely seen in Western societies. Instead, protein intake is generally adequate or slightly high, as noted earlier. The question then becomes, how much protein is too much? Epidemiological data indicates that high protein intake is associated with diabetes, with renal and prostate cancers, and with fractures, but it is not clear how much protein is too much, whether protein is the sole culprit or how much other diet and lifestyle factors of high protein consumers contribute to these conditions. Overconsumption of protein has been reported to have negative effects on kidney and bone health, based on short-term feeding studies where protein intakes ranged from 1.6–2.9 g/kg (Metges and Barth, 2000). Note that the low end of this range conflicts with the reported safe levels in Section 2.4.2 (Recommended versus actual protein intake). This points to the debate over the safe upper limits of protein intake in the scientific literature. There is evidence for an effect on kidney physiology with chronic high protein consumption, but it is unclear whether the changes observed are indicative of damage or simply evidence of adaptation to a high protein diet (Martin et al., 2005). Very high-protein diets may be counterproductive in infants. A study of 41 infants found that those fed high-protein formula gained weight, particularly fat mass, faster than infants fed either a low protein formula or those that were breast fed (Escribano et al.,
