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These proceedings examine the most recent advances and bestpractices in structural materials selection, design, andmanufacturing for producing affordable components, with a focus ontitanium, aluminum, and other advanced metallic materials. Thisvolume discusses melting, casting, powder metallurgy, forging,forming, extrusion, and machining, as well as processing advances,innovative processing techniques, process modeling and materials bydesign, and new alloys, as well as relatedprocessing-microstructure-properties-performance-cost studies. Thisbook can be purchased either on CD-ROM, or portable document format(PDF). PDF and CD-ROM books can be viewed using the free AdobeAcrobat Reader Program on Windows, Macintosh, Unix, and othersystems. Access Acrobat Reader through the TMS Document Center athttp://doc.tms.org. PDF and CD-ROM books are completelytext-searchable, allowing users to locate important informationquickly by typing in key words. A collection of papers from the 2002 TMS Annual Meeting andExhibition held in Seattle, Washington, February 17-21, 2002.
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Seitenzahl: 324
Veröffentlichungsjahr: 2013
Contents
Cover
Half Title page
Title page
Copyright page
Foreword
Overview and Titanium Alloys I
Cost Effective Synthesis, Processing and Applications of Light-Weight Metallic Materials
Abstract
Introduction
Synthesis/Processing
Applications
Conclusions
Acknowledgments
References
Prospects for Cost Reduction of Titanium Via Electrolysis
Abstract
Introduction
Ti Electrolysis
Electrolysis Modes
Summary
References
Implementation of Advanced Metal Technologies to Reduce the Cost of Aerospace Systems
Abstract
Introduction
Metal Processing Improvements
Breakthrough Metal Processing
Conclusions
References
Recent Developments in the Manufacturing of Low Cost Titanium Alloys
Abstract
Introduction
Manufacturing Cost Factors of Titanium Alloys
Automotive Applications
Armor Applications
Conclusions
References
Lightweight Metals
Ale-Finite Element Simulation of “U” Shape Aluminum Profile Extrusion
Abstract
Introduction
Equations of ALE Finite Element Method
ALE Simulation of “U” Shape Profile Extrusion
Results and Analysis
Conclusion
Reference
Effect of Reinforcement in Mg Alloy Fabricated by Powder Metallurgy Method
Abstract
Introduction
Experimental Procedures
Result and Discussion
Mechanical Properties
Conclusion
Reference:
Titanium Alloys
Using Superplastic Forming as a Means of Achieving Cost Benefits as Well as Enhancing Aircraft Performance
Abstract
Introduction
Discussion
Conclusion
References
Superplastic Behavior of Fine Grained Ti-6Al-4V
Abstract
Introduction
Experimental Procedure
Results and Discussion
Conclusions
References
Experimental Study on Titanium Alloy Superplasticity Performance and Processing Parameters
Abstract
1 Introduction
2 methods and principles of strain rate sensitivity exponent measurement
3 Experimental Study
4 Conclusions
Reference:
Enhanced Superplastic Forming of Ti-6Al-4V
Abstract
Introduction
Experimental procedure
Results
Discussion
Conclusions
References
Microstructure Evolution in Hydrogenated Ti-6Al-4V Alloys
Abstract
Introduction
Experimental
Results and Discussion
Conclusions
References
Kinetics of Decomposition of Martensite in Ti-6Al-4V-xH Alloys
Abstract
Introduction
Experimental
Results & Discussion
Conclusions
Acknowledgements
References
Fabrication of Cost Affordable Components for US Army Systems
Abstract
Introduction
Experimental
Results and Discussion
Conclusions
Acknowledgements
References
High Integrity, Low Cost Titanium Powder Metallurgy Components
Abstract
Introduction
Materials and Experimental Procedures
Results
Discussion
Conclusions
Acknowledgements
References:
Titanium Powder Injection Molding - A Cost Effective Alternative
Abstract
Introduction
Titanium Powder Metallurgy
Acknowledgements
References
Cold Spray Process for Cost-Sensitive Applications
Abstract
Introduction
Technical Concept and Brief Description of the Cold Spray Method
Advantages and Applications
Economics Benefits. Savings for Cost-Sensitive Applications
Conclusion
References
Laser Induced In-Situ Formation of Ti/TiN Composite
Abstract
Introduction
Experimental Procedures
Results and Discussion
Conclusion
Acknowledgement
References
Intermetallics
Dispersion Strengthening of Ti-48Al-2Cr-2Nb Alloy with the Al2Y4O9 Particles
Abstract
Introduction
Experimental
Results & Discussion
Conclusions
References
Processing and Properties of Titanium Aluminide-Ceramic Particulate Composite Materials
Abstract
Introduction
Experimental Techniques
Results and Discussion
Conclusions
Acknowledgements:
References:
Fabrication of Tinicu Shape Memory Alloy From Elemental Powders
Abstract
1. Introduction
2. Experimental details
3. Results
4. Conclusions
Reference
Thermal Stability of Alumina Mold Against Molten Ti–Al Alloys
Abstract
Introduction
Experimental Procedures
Results and discussions
Conclusions
Reference
In-Situ Synthesis of Al-Ti-C Master Alloy Grain Refiners by Different Methods
Abstract
1. Introduction
2. Experimental procedures
3. Results and discussions
4. Conclusions
Reference:
Fabrication of Cu-Based Functional Parts by Direct Laser Sintering
Abstract
Introduction
Experimental Setup and Procedure
Results and Discussions
Conclusions
Acknowledgments
Reference:
Synthesis of Ti5Si3 and Ti5Si3-2Mo Alloys
Abstract
Introduction
Experimental
Results and Discussion
Conclusions
References
Light Magnesium Constructions for Transportation Applications.
Abstract
Introduction
Experimental procedures
Experimental Results
Discussion
Conclusions
Acknowledgements
References
Author Index
Subject Index
HIGH PERFORMANCE METALLIC MATERIALS FOR COST SENSITIVE APPLICATIONS
A Publication of The Minerals, Metals & Materials Society184 Thorn Hill RoadWarrendale, Pennsylvania 15086-7528(724) 776-9000
Visit the TMS web site athttp://www.tms.org
The Minerals, Metals & Materials Society is not responsible for statements or opinions and is absolved of liability due to misuse of information contained in this publication.
ISBN: 0-87339-522-0Library of Congress Number: 2002100525
Authorization to photocopy items for internal or personal use, or the internal or personal use of specific clients, is granted by The Minerals, Metals & Materials Society for users registered with the Copyright Clearance Center (CCC) Transactional Reporting Service, provided that the base fee of $7.00 per copy is paid directly to Copyright Clearance Center, 27 Congress Street, Salem, Massachusetts 01970. For those organizations that have been granted a photocopy license by Copyright Clearance Center, a separate system of payment has been arranged.
© 2002
If you are interested in purchasing a copy of this book, or if you would like to receive the latest TMS publications catalog, please telephone 1-800-759-4867 (U.S. only) or 724-776-9000, EXT. 270.
FOREWORD
These are the proceedings of the symposium on “High Performance Metallic Materials For Cost Sensitive Applications” held as part of the TMS Annual Meeting in Seattle, WA, February 18–21, 2002. The editors of these proceedings were also the organizers of the symposium, with Dr. E. Chen as the chief organizer.
The three most important industries in driving technological changes, national security considerations, and economic advances are information/communication systems (computers), biotechnology and advanced materials and processes. Of these three, advanced materials and processes are the most far-reaching and vital to advances in the other two fields. Advanced materials are characterized by enhanced mechanical and physical characteristics compared to traditional materials, such as aluminum and steel, currently manufactured in large-volume assembly line production. These attributes either allow for significant improvements in product or device performance or, of perhaps even greater importance, allow for new technologies that are unachievable using the traditional materials. However, there is another feature of advanced materials – they are almost always more expensive than conventional materials. It is this aspect of lightweight metallic materials, which is addressed in the papers contained in these proceedings.
The opening overview paper, by the editors, attempts to present a broad view of the role of advanced processing in the development of light weight metallic materials with the focus on the cost-effectiveness of the processes discussed. The remainder of the papers are divided into the three categories of lightweight metals, titanium, and intermetallics, and the processing routes presented include vapor deposition, laser processing, plasma spraying, gas atomizing, cold spray, rapid solidification, injection molding, mechanical alloying, extrusion, superplastic forming, joining, and casting.
The organizers of this symposium, would like to thank everyone who helped make the event a success and particularly the session chairmen, the presenters, the authors of the 25 papers reproduced here and Steve Kendall of TMS who coordinated these proceedings.
F.H. (Sam) Froes, E.Y. Chen, R.R. Boyer, E.M. Taleff,L. Lu, D.L. Zhang, C.M. Ward-Close and D. Eliezer.
1F.H. (Sam) Froes, 2E. Chen, 3R.R. Boyer, 4E.M. Taleff, 5D. Eliezer, 6C.M Ward-Close, 7L. Li and 7G.Zhang
1Institute for Materials and Advanced Processes (IMAP), University of Idaho, Mines Bldg. Rm. 321, Moscow. ID 83844-3026
2TiTech International, Inc. 4000 W. Valley Blvd. Pomona, CA 91768
3Boeing Company, P.O. Box 3707, MS 6H CJ, Seattle, WA 98124
4Department of Mechanical Engineering, The University of Texas at Austin, Austin, TX 78712
5Department of Materials Engineering, Ben-Gurion University of the Negev, P.O. Box 653, Beer-Sheva 84105, Israel
6Titanium Alloys Metallics Division, DERA -Farnborough, Griffith Building (A7), Rm. 2008, Hampshire GUI4 OLX, UK
7Department of Mechanical Eng., National University of Singapore, 10 Kent Ridge Crescent, Singapore 119260
The low density metallic materials aluminum, magnesium, and titanium are important in many segments of the world economy, ranging from aerospace to sports equipment. The importance of cost is strongly dependent on the industry being considered: in the construction and automobile industries, cost is extremely important, while in the aerospace and medical industries, performance is emphasized over cost. This paper provides an overview of the synthesis, processing, microstructures, mechanical properties, and applications of these lightweight materials and discusses the importance of cost-effective processing.
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