126,99 €
A comprehensive reference of the latest developments in MV drive technology in the area of power converter topologies This new edition reflects the recent technological advancements in the MV drive industry, such as advanced multilevel converters and drive configurations. It includes three new chapters, Control of Synchronous Motor Drives, Transformerless MV Drives, and Matrix Converter Fed Drives. In addition, there are extensively revised chapters on Multilevel Voltage Source Inverters and Voltage Source Inverter-Fed Drives. This book includes a systematic analysis on a variety of high-power multilevel converters, illustrates important concepts with simulations and experiments, introduces various megawatt drives produced by world leading drive manufacturers, and addresses practical problems and their mitigations methods. This new edition: * Provides an in-depth discussion and analysis of various control schemes for the MV synchronous motor drives * Examines new technologies developed to eliminate the isolation transformer in the MV drives * Discusses the operating principle and modulation schemes of matrix converter (MC) topology and multi-module cascaded matrix converters (CMCs) for MV drives, and their application in commercial MV drives Bin Wu is a Professor and Senior NSERC/Rockwell Automation Industrial Research Chair in Power Electronics and Electric Drives at Ryerson University, Canada. He is a fellow of Institute of Electrical and Electronics Engineers (IEEE), Engineering Institute of Canada (EIC), and Canadian Academy of Engineering (CAE). Dr. Wu has published more than 400 papers and holds more than 30 granted/pending US/European patents. He co-authored several books including Power Conversion and Control of Wind Energy Systems and Model Predictive Control of Wind Energy Conversion Systems (both by Wiley-IEEE Press). Mehdi Narimani is a Postdoctoral Research Associate with the Department of Electrical and computer Engineering at Ryerson University, Canada, and Rockwell Automation Canada. He is a senior member of IEEE. Dr. Narimani is author/co-author of more than 50 technical papers and four US/European patents (issued/pending review). His current research interests include power conversion, high power converters, control of power electronics, and renewable energy systems.
Sie lesen das E-Book in den Legimi-Apps auf:
Seitenzahl: 617
Veröffentlichungsjahr: 2016
IEEE Press
445 Hoes Lane
Piscataway, NJ 08854
IEEE Press Editorial Board
Tariq Samad, Editor in Chief
George W. Arnold
Xiaoou Li
Ray Perez
Giancarlo Fortino
Vladimir Lumelsky
Linda Shafer
Dmitry Goldgof
Pui-In Mak
Zidong Wang
Ekram Hossain
Jeffrey Nanzer
MengChu Zhou
Second Edition
Bin Wu Mehdi Narimani
Copyright © 2017 by The Institute of Electrical and Electronics Engineers, Inc. All rights reserved.
Published by John Wiley & Sons, Inc., Hoboken, New Jersey. Published simultaneously in Canada.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise, except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, without either the prior written permission of the Publisher, or authorization through payment of the appropriate per-copy fee to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 750-4470, or on the web at www.copyright.com. Requests to the Publisher for permission should be addressed to the Permissions Department, John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, (201) 748-6011, fax (201) 748-6008, or online at http://www.wiley.com/go/permission.
Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracy or completeness of the contents of this book and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives or written sales materials. The advice and strategies contained herein may not be suitable for your situation. You should consult with a professional where appropriate. Neither the publisher nor author shall be liable for any loss of profit or any other commercial damages, including but not limited to special, incidental, consequential, or other damages.
For general information on our other products and services or for technical support, please contact our Customer Care Department within the United States at (800) 762-2974, outside the United States at (317) 572-3993 or fax (317) 572-4002.
Wiley also publishes its books in a variety of electronic formats. Some content that appears in print may not be available in electronic formats. For more information about Wiley products, visit our web site at www.wiley.com.
Library of Congress Cataloging-in-Publication Data is available.
ISBN: 978-1-119-15603-1
About the Authors
Preface and Acknowledgments
List of Abbreviations
Part One Introduction
Chapter 1 Introduction
1.1 Overview of High-Power Drives
1.2 Technical Requirements and Challenges
1.3 Converter Configurations
1.4 Industrial MV Drives
1.5 Summary
References
Appendix
Chapter 2 High-Power Semiconductor Devices
2.1 Introduction
2.2 High-Power Switching Devices
2.3 Operation of Series Connected Devices
2.4 Summary
References
Part Two Multipulse Diode and SCR Rectifiers
Chapter 3 Multipulse Diode Rectifiers
3.1 Introduction
3.2 Six-Pulse Diode Rectifier
3.3 Series-Type Multipulse Diode Rectifiers
3.4 Separate-Type Multipulse Diode Rectifiers
3.5 Summary
References
Chapter 4 Multipulse SCR Rectifiers
4.1 Introduction
4.2 Six-Pulse SCR Rectifier
4.3 12-Pulse SCR Rectifier
4.4 18- and 24-Pulse SCR Rectifiers
4.5 Summary
References
Chapter 5 Phase–Shifting Transformers
5.1 Introduction
5.2 Y/Z Phase–Shifting Transformers
5.3 Δ/Z Transformers
5.4 Harmonic Current Cancellation
5.5 Summary
Part Three Multilevel Voltage Source Converters
Chapter 6 Two–Level Voltage Source Inverter
6.1 Introduction
6.2 Sinusoidal PWM
6.3 Space Vector Modulation
6.4 Summary
References
Chapter 7 Cascaded H–Bridge Multilevel Inverters
7.1 Introduction
7.2 H–Bridge Inverter
7.3 Multilevel Inverter Topologies
7.4 Carrier–Based PWM Schemes
7.5 Staircase Modulation
7.6 Summary
References
Chapter 8 Diode–Clamped Multilevel Inverters
8.1 Introduction
8.2 Three–Level Inverter
8.3 Space Vector Modulation
8.4 Neutral–Point Voltage Control
8.5 Carrier–Based PWM Scheme and Neutral–Point Voltage Control
8.6 Other Space Vector Modulation Algorithms
8.7 High–Level Diode–Clamped Inverters
8.8 NPC/H–Bridge Inverter
8.9 Summary
References
Appendix
Chapter 9 Other Multilevel Voltage Source Inverters
9.1 Introduction
9.2 Multilevel Flying-Capacitor Inverter
9.3 Active Neutral-Point Clamped Inverter
9.4 Neutral-Point Piloted Inverter
9.5 Nested Neutral-Point Clamped Inverter
9.6 Modular Multilevel Converter
9.7 Summary
References
Part Four PWM Current Source Converters
Chapter 10 PWM Current Source Inverters
10.1 Introduction
10.2 PWM Current Source Inverter
10.3 Space Vector Modulation
10.4 Parallel Current Source Inverters
10.5 Load-Commutated Inverter (LCI)
10.6 Summary
References
Appendix
Chapter 11 PWM Current Source Rectifiers
11.1 Introduction
11.2 Single-Bridge Current Source Rectifier
11.3 Dual-Bridge Current Source Rectifier
11.4 Power Factor Control
11.5 Active Damping Control
11.6 Summary
References
Appendix
Part Five High-Power AC Drives
Chapter 12 Voltage Source Inverter Fed Drives
12.1 Introduction
12.2 Two-Level VSI-Based MV Drives
12.3 Neutral Point Clamped (NPC) Inverter Fed Drives
12.4 Multilevel Cascaded H-Bridge (CHB) Inverter Fed Drives
12.5 NPC/H-Bridge Inverter Fed Drives
12.6 ANPC Inverter Fed Drive
12.7 MMC Inverter Fed Drive
12.8 10 KV-Class Drives with Multilevel Converters
12.9 Summary
References
Chapter 13 Current Source Inverter Fed Drives
13.1 Introduction
13.2 CSI Drives With PWM Rectifiers
13.3 Transformerless CSI Drive for Standard AC Motors
13.4 CSI Drive with Multipulse SCR Rectifier
13.5 LCI Drives for Synchronous Motors
13.6 Summary
References
Chapter 14 Control of Induction Motor Drives
14.1 Introduction
14.2 Reference Frame Transformation
14.3 Induction Motor Dynamic Models
14.4 Principle of Field Oriented Control (FOC)
14.5 Direct Field Oriented Control
14.6 Indirect Field Oriented Control
14.7 FOC for CSI Fed Drives
14.8 Direct Torque Control (DTC)
14.9 Summary
References
Chapter 15 Control of Synchronous Motor Drives
15.1 Introduction
15.2 Modeling of Synchronous Motor
15.3 VSC FED SM Drive with zero
d
-axis current (ZDC) Control
15.4 VSC FED SM Drive with MTPA Control
15.5 VSC FED SM Drive with DTC Scheme
15.6 Control of CSC FED SM Drives
15.7 Summary
References
Appendix
Part Six Special Topics on MV Drives
Chapter 16 Matrix Converter Fed MV Drives
16.1 Introduction
16.2 Classic Matrix Converter (MC)
16.3 Three-Module Matrix Converter
16.4 Multi-Module Cascaded Matrix Converter (CMC)
16.5 Multi-Module CMC Fed MV Drive
16.6 Summary
References
Chapter 17 Transformerless MV Drives
17.1 Introduction
17.2 Common-Mode Voltage Issues and Conventional Solution
17.3 CM Voltage Reduction in Multilevel Vsc
17.4 Transformerless Drives with Multilevel vsc
17.5 Transformerless CSI Fed Drives
17.6 Summary
References
Index
IEEE Press Series on Power Engineering
EULA
Chapter 1
Table 1.4-1
Chapter 2
Table 2.2-1
Table 2.2-2
Table 2.2-3
Table 2.2-4
Table 2.2-5
Table 2.3-1
Chapter 5
Table 5.2-1
Table 5.3-1
Chapter 6
Table 6.3-1
Table 6.3-2
Table 6.3-3
Table 6.3-4
Table 6.3-5
Table 6.3-6
Chapter 7
Table 7.3-1
Table 7.3-2
Table 7.4-1
Chapter 8
Table 8.2-1
Table 8.3-1
Table 8.3-2
Table 8.3-3
Table 8.3-4
Table 8.4-1
Table 8.7-1
Table 8.7-2
Chapter 9
Table 9.2-1
Table 9.3-1
Table 9.3-2
Table 9.4
Table 9.5-1
Table 9.5-2
Table 9.5-3
Table 9.5-4
Table 9.6-1
Table 9.6-2
Chapter 10
Table 10.3-1
Table 10.3-2
Table 10.4-1
Table 10.4-2
Chapter 11
Table 11.2-1
Table 11.5-1
Table 11.5-2
Table A-1
Table A-2
Chapter 12
Table 12.3-1
Table 12.3-2
Table 12.4-1
Table 12.6-1
Chapter 13
Table 13.2-1
Chapter 14
Table 14.5-1
Table 14.8-1
Table 14.8-2
Table 14.8-3
Chapter 15
Table 15.3-1
Table 15.5-1
Table 15.5-2
Table 15.6-1
Table A-1
A-2
Chapter 16
Table 16.3-1
Table 16.3-2
Table 16.4-1
Table 16.5-1
Chapter 17
Table 17.3-1
Table 17.3-2
Table 17.3-3
Table 17.3-4
Table 17.3-5
Table 17.3-6
Table 17.3-7
Cover
Table of Contents
Preface
xv
xvii
xviii
xix
xx
1
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
28
29
30
31
32
33
34
35
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
61
62
63
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
83
84
85
86
87
89
90
91
92
93
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
119
120
121
122
124
125
126
128
129
130
131
132
133
134
135
137
138
139
140
141
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
160
161
162
163
165
166
167
168
169
170
171
172
173
174
176
177
178
179
180
181
182
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
206
207
209
210
211
212
213
214
215
216
217
218
220
221
222
223
225
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
271
272
273
274
275
276
277
278
280
281
283
284
285
287
289
290
291
292
293
294
295
297
298
299
301
302
303
304
305
306
307
308
309
310
311
312
313
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
381
382
383
384
385
386
388
389
390
391
393
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
447
453
454
455
456
Bin Wu graduated from Donghua University, Shanghai, China in 1978, and received his M.A.Sc. and Ph.D. degrees in electrical and computer engineering from the University of Toronto, Canada in 1989 and 1993, respectively. He joined Ryerson University in 1993, where he is currently a Professor and Senior NSERC/Rockwell Automation Industrial Research Chair in Power Electronics and Electric Drives. Dr. Wu has published more than 400 technical papers, authored/coauthored several Wiley-IEEE Press books, and holds more than 30 granted/pending US/European patents in the area of power electronics, medium-voltage drives, and renewable energy systems.
Dr. Wu received the Gold Medal of the Governor General of Canada in 1993, Premier's Research Excellence Award in 2001, NSERC Synergy Award for Innovation in 2002, Ryerson Distinguished Scholar Award in 2003, Ryerson YSGS Outstanding Contribution to Graduate Education Award, and Professional Engineers Ontario (PEO) Engineering Excellence Medal in 2014. He is a fellow of Institute of Electrical and Electronics Engineers (IEEE), Engineering Institute of Canada (EIC), and Canadian Academy of Engineering (CAE).
Mehdi Narimani received his Ph.D. degree from University of Western Ontario, Ontario, Canada in 2012 and received his B.S. and M.S. degrees from Isfahan University of Technology (IUT), Isfahan, Iran in 1999 and 2002, respectively. He is currently assistant professor at the Department of Electrical and Computer Engineering at McMaster University, Hamilton, Ontario, Canada. Prior joining McMaster University, Dr. Narimani was a Power Electronics Engineer at Rockwell Automation Canada, in Cambridge, Ontario. He also worked as a faculty member of Isfahan University of Technology from 2002 to 2009 where he was involved in design and implementation of several industrial projects.
Dr. Narimani has published more than 55 journal and conference proceeding papers, and holds more than four issued/pending US/European patents. His current research interests include power conversion, high power converters, control of power electronics converters, and renewable energy Systems. Dr. Narimani is a senior member of Institute of Electrical and Electronics Engineers (IEEE).
There have been a number of new developments in high-power medium-voltage (MV) drive technology since 2006 when the first edition of this book was published. The second edition of the book incorporates these developments by adding three new chapters and revising two existing chapters.
The new chapters include Chapter 15 Control of Synchronous Motor Drives, where various control schemes for the synchronous motor drives are presented; Chapter 16 Matrix Converter Fed Drives, where multi-modular cascaded matrix converters developed for the MV drive are analyzed, and Chapter 17 Transformerless MV Drives, in which the technologies for the elimination of the isolation transformer in the MV drive are elaborated. Two chapters are extensively revised, including Chapter 9 Other Multilevel Voltage Source Inverters and Chapter 12 Voltage Source Inverter Fed Drives, where a number of newly developed converter topologies and drive configurations have been added.
The second edition of the book contains 6 parts with 17 chapters. Part 1 (Introduction) is composed of two chapters. Chapter 1 provides an overview of high-power converters, drive configurations, and typical applications. Chapter 2 introduces high-power semiconductor devices.
Part 2 (Multipulse Diode and SCR Rectifiers) contains three chapters on multipulse rectifiers, which are widely used in high-power drives as front-end converters. Chapter 3 deals with multipulse diode rectifiers, Chapter 4 addresses multipulse SCR rectifiers, and Chapter 5 introduces phase-shifting transformers used in the multipulse rectifiers.
Part 3 (Multilevel Voltage Source Converters) is composed of four chapters dealing with a variety of high-power voltage source converters. Chapter 6 introduces modulation techniques for a two-level inverter, which provides a basis for developing modulation schemes for multilevel inverters. Chapter 7 focuses on cascaded H-bridge inverters. Chapter 8 presents a detailed analysis on neutral point clamped multilevel inverters. Chapter 9 introduces other multilevel converter topologies that are recently developed for the MV drive.
Part 4 (PWM Current Source Converters) has two chapters for high-power PWM current source converters. Chapter 10 focuses on the switching schemes for the current source inverters whereas Chapter 11 puts more emphasis on power factor and active damping controls for the current source rectifiers.
Part 5 (High-Power AC Drives) consists of four chapters on high-power drive systems. Chapter 12 presents configurations of voltage source inverter fed MV drives while Chapter 13 is on current source inverter based drives. Chapter 14 presents advance control schemes for induction motor MV drives, including field-oriented control and direct torque control. Chapter 15 deals with advanced control schemes for synchronous motor MV drives such as maximum torque per amp control and direct torque control.
Part 6 (Special Topics on MV Drives) has two chapters on the state-of-the-art MV drives. Chapter 16 focuses on multi-modular cascaded matrix converter topologies and matrix converter fed drives. Chapter 17 presents transformerless MV drive configurations for both current and voltage source inverter fed drives.
The second edition of the book presents the latest technology in the field, provides design guidance with tables, charts, and graphs, addresses practical problems and their mitigation methods, and illustrates important concepts with computer simulations and experiments. It can serve as a reference for academic researchers, practicing engineers, and other professionals. This book also provides adequate technical background and can be adopted as a textbook for a graduate-level course in power electronics and ac drives.
Finally, we would like to express our deep gratitude to our colleagues at Rockwell Automation Canada, particularly, Dr. Navid Zargari, for more than 20 years of research collaboration in developing advanced MV drive technologies. We are grateful to our postdoctoral fellows and graduate students in the Laboratory for Electric Drive Applications and Research (LEDAR) at Ryerson University for their assistance in preparing the manuscript of this book. In particular, we would like to thank Drs. Jiacheng Wang and Kai Tian for their great help in preparing Chapters 16 and 17. Our special thanks go to Wiley/IEEE press editor, Ms. Mary Hatcher, for her precious help and support. We also express our sincere appreciation to the Wiley Editorial Program Assistants, Mr. Brady Chin and Ms. Divya Narayanan for their kind help and assistance.
BIN WU
MEHDI NARIMANI
Toronto
ABB
Asea–Brown–Boveri
AFE
Active front end
ANPC
Active neutral point clamped
APOD
Alternative phase opposite disposition
CHB
Cascade H-bridge
CM
Common mode
CMC
Cascaded matrix converter
CMV
Common mode voltage
CSC
Current source converter
CSI
Current source inverter
CSR
Current source rectifier
C-SVM
Conventional space vector modulation
DCC
Diode clamped converter
DF
Distortion factor
DFE
Diode front end
DM
Differential mode
DPF
Displacement power factor
DSP
Digital signal processor
DTC
Direct torque control
emf
Electromotive force
EMI
Electromagnetic interference
ETO
Emitter turn-off thyristor
FC
Flying capacitor
FOC
Field-oriented control
FPGA
Field programmable gate array
GAN
Gallium nitride
GCT
Gate commutated thyristor (also known as integrated gate commutated thyristor)
GTO
Gate turn-off thyristor
HPF
High pass filter
HVDC
High-voltage dc current
IEEE
Institute of Electrical and Electronics Engineers
IEGT
Injection enhanced gate transistor
IGBT
Insulated gate bipolar transistor
IM
Induction motor
IPD
In-phase disposition
LCI
Load commutated inverter
LPF
Low pass filter
MCT
MOS-controlled thyristor
MC
Matrix converter
MMC
Modular multilevel converter
MOSFET
Metal-oxide semiconductor field-effect transistor
MTPA
Maximum torque per ampere
MV
Medium voltage (2.3KV to 13.8 KV)
NPC
Neutral point clamped
NPP
Neutral point piloted
NNPC
Nested neutral point clamped
PCBB
Power converter building block
PF
Power factor (DF × DPF)
PFC
Power factor compensator
PI
Proportional and integral
PLL
Phase-locked loop
PM
Permanent magnet
PMSM
Permanent magnet synchronous motor
POD
Phase opposite disposition
PS-SPWM
Phase-shifted sinusoidal pulse width modulation
PWM
Pulse width modulation
pu
Per unit
RCM
Reduction common mode
rms
Root mean square
rpm
Revolutions per minute
SCR
Silicon-controlled rectifier (thyristor)
SHE
Selective harmonic elimination
Si
Silicon
SiC
Silicon carbide
SIT
Static induction thyristor
SM
Synchronous motor
SPWM
Sinusoidal pulse width modulation
STATCOM
Static synchronous compensator
SVM
Space vector modulation
THD
Total harmonic distortion
TPWM
Trapezoidal pulse width modulation
VBC
Voltage balancing control
VOC
Voltage-oriented control
VSC
Voltage source converter
VSI
Voltage source inverter
VSR
Voltage source rectifier
VZD
Voltage zero crossing detector
WRSM
Wound-rotor synchronous motor
ZDC
Zero d-axis current
The development of high-power converters and medium voltage (MV) drives started in the mid 1980s when 4500 V gate turn off (GTO) thyristors became commercially available [1]. The GTO was the standard for the MV drive until the advent of high-power insulated gate bipolar transistors (IGBTs) and gate commutated thyristors (GCTs) in the 1990s [2, 3]. These switching devices have rapidly progressed into the main areas of high-power electronics due to their superior switching characteristics, reduced power losses, and ease of gate control.
The MV drives cover power ratings from 0.4 to 40 MW at the medium voltage level of 2.3–13.8 kV. The power rating can be extended to 100 MW, where synchronous motor drives with load commutated inverters (LCIs) are often used [4]. However, the majority of the installed MV drives are in the 1–4 MW range with voltage ratings from 3.3 to 6.6 kV as illustrated in Fig. 1.1-1.
Figure 1.1-1 Voltage and power ranges of the MV drive.
The high-power MV drives have found widespread applications in industry. They can be used for pipeline pumps in the petrochemical industry [5], fans in the cement industry [6], pumps in water pumping stations [7], traction applications in the transportation industry [8], steel rolling mills in the metals industry [9], and other applications [10, 11]. A summary of the MV drive applications is given in the appendix of this chapter [12].
Market research has shown that around 85% of the MV drive applications are for pumps, fans, compressors, and conveyors [13]. The technical requirements for these drives are relatively simple and can be accomplished by a standard MV drive. As shown in Fig. 1.1-2, only 15% of the total installed drives are non-standard drives.
Figure 1.1-2 MV drive market survey.
One of the major markets for the MV drive is for retrofit applications. Although with the advancements of high-power converter technology, the variable-speed MV drives have been widely accepted in industry over the last three decades, many of the MV motors still operate in the field at a fixed speed. When large fans, pumps, or compressors are driven by a fixed-speed motor, the control of air or liquid flow is normally achieved by mechanical methods, such as throttling control, inlet dampers, and flow control valves, resulting in a substantial amount of energy loss. The installation of the MV drive can lead to significant savings on energy cost. It was reported that the use of the variable-speed MV drive resulted in a payback time of the investment from 1 to 2 ½ years [7].
The use of the MV drive can also increase productivity in some applications. A case was reported from a cement plant where the speed of a large fan was made adjustable by an MV drive [11]. The collected dust on the fan blades operated at a fixed speed had to be cleaned regularly, leading to a significant downtime per year for maintenance. With variable-speed operation, the blades only had to be cleaned at the standstill of the production once a year. The increase in productivity together with the energy savings resulted in a payback time of the investment within 6 months.
Figure 1.1-3 shows a general block diagram of the MV drive. Depending on the system requirements and the type of the converters employed, the line- and motor-side filters are optional. A phase-shifting transformer with multiple secondary windings is often used mainly for the reduction of line current distortion.
Figure 1.1-3 General block diagram of the MV drive.
The rectifier converts the utility supply voltage to a dc voltage with a fixed or adjustable magnitude. The commonly used rectifier topologies include multipulse diode rectifiers, multipulse SCR rectifiers, or pulse-width-modulated (PWM) rectifiers. The dc filter can simply be a capacitor that provides a stiff dc voltage in voltage source drives or an inductor that smoothes the dc current in current source drives.
The inverter can be generally classified into voltage source inverter (VSI) and current source inverter (CSI). The VSI converts the dc voltage to a three-phase ac voltage with adjustable magnitude and frequency whereas the CSI converts the dc current to an adjustable three-phase ac current. A variety of inverter topologies have been developed for the MV drive, most of which will be analyzed in this book.
The technical requirements and challenges for the MV drive differ in many aspects from those for the low voltage (≤ 600 V) ac drives. Some of them that must be addressed in the MV drive may not even be an issue for the low voltage drives. These requirements and challenges can be generally divided into four groups: the requirements related to the power quality of line-side converters, the challenges associated with the design of motor-side converters, the constraints of the switching devices, and the drive system requirements.
The rectifier normally produces distorted line currents and also causes notches in voltage waveforms. The distorted current and voltage waveforms can cause numerous problems such as nuisance tripping of computer controlled industrial processes, overheating of transformers, equipment failure, computer data loss, and malfunction of communications equipment. Nuisance tripping of industrial assembly lines often leads to expensive downtime and ruined product. There exist certain guidelines for harmonic regulation, such as European Standard IEC1000 and IEEE Standard 519-2014 [14]. The rectifier used in the MV drive should comply with these guidelines.
High input power factor is a general requirement for all electric equipment. This requirement is especially important for the MV drive due to its high power rating.
For the MV drives using line-side capacitors for current THD reduction or power factor compensation, the capacitors form LC resonant circuits with the line inductance of the system. The LC resonant modes may be excited by the harmonic voltages in the utility supply or harmonic currents produced by the rectifier. Since the utility supply at the medium voltage level normally has very little line resistance, the lightly damped LC resonances may cause severe oscillations or over-voltages that may destroy the switching devices and other components in the rectifier circuits. The LC resonance issue should be addressed when the drive system is designed.
Fast switching speed of the semiconductor devices results in high dv/dt at the rising and falling edges of the inverter output voltage waveform. Depending on the magnitude of the inverter dc bus voltage and speed of the switching device, the dv/dt can well exceed 10, 000 V/μs. The high dv/dt in the inverter output voltage can cause premature failure of the motor winding insulation due to partial discharges. It induces rotor shaft voltages through stray capacitances between the stator and rotor. The shaft voltage produces a current flowing into the shaft bearing, leading to early bearing failure. The high dv/dt also causes electromagnetic emission in the cables connecting the motor to the inverter, affecting the operation of nearby sensitive electronic equipment.
To make the matter worse, the high dv/dt may cause voltage doubling effect at the rising and falling edges of the motor voltage waveform due to wave reflections in long cables. The reflections are caused by the mismatch between the wave impedance of the cable and the impedances at its inverter and motor ends, and can double the voltage on the motor terminals at each switching transient if the cable length exceeds a certain limit. The critical cable length for 500 V/μs is in the 100 m range, for 1000 V/μs in the 50 m range and for 10, 000 V/μs in the 5 m range [15].
The switching action of the rectifier and inverter normally generates common-mode voltages [16]. The common-mode voltages are essentially zero-sequence voltages superimposed with switching noise. If not mitigated, they will appear on the neutral of the motor with respect to ground, which should be zero when the motor is powered by a three-phase balanced utility supply. Further, the motor line-to-ground voltage, which should be equal to the motor line-to-neutral (phase) voltage, can be substantially increased due to the common-mode voltages, leading to the premature failure of the motor winding insulation system. As a consequence, the motor life expectancy is shortened.