Mechanical Engineers' Handbook, Volume 3 -  - E-Book

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Beschreibung

Full coverage of manufacturing and management in mechanical engineering Mechanical Engineers' Handbook, Fourth Edition provides a quick guide to specialized areas that engineers may encounter in their work, providing access to the basics of each and pointing toward trusted resources for further reading, if needed. The book's accessible information offers discussions, examples, and analyses of the topics covered, rather than the straight data, formulas, and calculations found in other handbooks. No single engineer can be a specialist in all areas that they are called upon to work in. It's a discipline that covers a broad range of topics that are used as the building blocks for specialized areas, including aerospace, chemical, materials, nuclear, electrical, and general engineering. This third volume of Mechanical Engineers' Handbook covers Manufacturing & Management, and provides accessible and in-depth access to the topics encountered regularly in the discipline: environmentally benign manufacturing, production planning, production processes and equipment, manufacturing systems evaluation, coatings and surface engineering, physical vapor deposition, mechanical fasteners, seal technology, statistical quality control, nondestructive inspection, intelligent control of material handling systems, and much more. * Presents the most comprehensive coverage of the entire discipline of Mechanical Engineering * Focuses on the explanation and analysis of the concepts presented as opposed to a straight listing of formulas and data found in other handbooks * Offers the option of being purchased as a four-book set or as single books * Comes in a subscription format through the Wiley Online Library and in electronic and other custom formats Engineers at all levels of industry, government, or private consulting practice will find Mechanical Engineers' Handbook, Volume 3 an "off-the-shelf" reference they'll turn to again and again.

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Seitenzahl: 1714

Veröffentlichungsjahr: 2015

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Table of Contents

Title Page

Copyright

Dedication

Preface

Vision for the Fourth Edition

Contributors

Part 1: Manufacturing

Chapter 1: Organization, Management, and Improvement of Manufacturing Systems

1 Introduction: What Is This Chapter About?

2 Nature of Manufacturing System: Arena for Our Improvement

3 Evolution of Leadership and Management: Handicap of Hierarchies

4 Organizational Behaviors, Change, and Sports: Fruitless Quest for Stability

5 System of Measurement and Organization: Stimulating Change

6 Components of Manufacturing System: Simplified Way of Looking at System

7 Improvement, Problem Solving, and Systems Design: All-Embracing Recycling, Repeating, Spiraling Creative Process

8 Workforce Considerations: Social Engineering, the Difficult Part

9 Environmental Consciousness: Manufacturing Embedded in Society

10 Implementation: Considerations and Examples for Companies of All Sizes

11 A Look to the Future

References

Chapter 2: Environmentally Benign Manufacturing

1 Introduction

2 Environmentally Benign Manufacturing

3 Manufacturing and Supply Chain

4 Manufacturing Processes

5 Manufactured Product

References

Bibliography

Chapter 3: Production Planning

1 Introduction

2 Forecasting

3 Inventory Models

4 Aggregate Planning—Master Scheduling

5 Materials Requirements Planning

6 Job Sequencing and Scheduling

7 Japanese Manufacturing Philosophy

8 Supply Chain Management

References

Bibliography

Chapter 4: Production Processes and Equipment

1 Metal-Cutting Principles

2 Machining Power and Cutting Forces

3 Tool Life

4 Metal-Cutting Economics

5 Cutting-Tool Materials

6 Turning Machines

7 Drilling Machines

8 Milling Processes

9 Gear Manufacturing

10 Thread Cutting and Forming

11 Broaching

12 Shaping, Planing, And Slotting

13 Sawing, Shearing, And Cutting Off

14 Machining Plastics

15 Grinding, Abrasive Machining, And Finishing

16 Nontraditional Machining

References

Bibliography

Chapter 5: Manufacturing Systems Evaluation

1 Introduction

2 Components of ECM

3 Manufacturing Systems

4 System Effects on ECM

5 Assessment

6 Summary

References

Chapter 6: Metal Forming, Shaping, and Casting

1 Introduction

2 Hot-working Processes

3 Cold-working Processes

4 Metal Casting And Molding Processes

5 Plastic molding Processes

6 Powder Metallurgy

7 Surface Treatment

Bibliography

Chapter 7: Coatings and Surface Engineering: Physical Vapor Deposition

1 Introduction

2 Glow Discharge Plasma

3 Film Formation and Growth

4 Process Details

5 Final Comments

References

Chapter 8: Mechanical Fasteners

1 Introduction to Fastening and Joining

2 Introduction To Fastening With Bolts And Rivets

3 Bolted and Riveted Joint Types

4 Efficiency

5 Strength Of A Simple Lap Joint

6 Sample Problem Of A Complex Butt Joint (Bearing-Type Connection)

7 Friction-Type Connections

8 Upper Limits On Clamping Force

9 Theoretical Behavior Of The Joint Under Tensile Loads

10 Evaluation Of Slip Characteristics

11 Turn-of-nut Method Of Bolt Tightening

12 Torque And Turn Together

13 Ultrasonic Measurement Of Bolt Stretch Or Tension

14 Fatigue Failure And Design For Cyclical Tension Loads

References

Chapter 9: Seal Technology

1 Introduction

2 Static Seals

3 Dynamic Seals

References

Bibliography

Chapter 10: Statistical Quality Control

1 Measurements And Quality Control

2 Dimension And Tolerance

3 Quality Control

4 Interrelationship Of Tolerances Of Assembled Products

5 Operation Curve

6 Control Charts For Attributes

7 Acceptance Sampling

8 Defense Department Acceptance Sampling By Variables

Bibliography

Chapter 11: Computer-Integrated Manufacturing

1 Introduction

2 Definitions and Classifications

3 Numerical Control Manufacturing Systems

4 Industrial Robots

5 Computers in Manufacturing

6 Group Technology

Bibliography

Chapter 12: TRIZ

1 What Is TRIZ?

2 Origins of TRIZ

3 Basic Foundational Principles

4 A Scientific Approach

5 Classical and Modern TRIZ Tools

6 Problems without Contradictions

7 Rules for the Inventor: Su-Field Synthesis

8 Class 4: Measurement and Detection Standards

9 Algorithm for Inventive Problem Solving

10 Caveat

11 Conclusion

Bibliography

Chapter 13: Data Exchange Using STEP

1 What Is STEP?

2 STEP Application Protocols

3 STEP for Life Cycle

4 STEP for Model-Based Definition

5 STEP for Model-Based Manufacturing

6 STEP for Building Information Management

7 Networking STEP

References

Chapter 14: Achieving Enterprise Goals with New Process Technology

1 Introduction

2 New Technology

3 Conclusion

4 Implementation

Appendix A: Tuszynski's Process Law

Appendix B: Definitions

Appendix C: Nontechnical Statistical Glossary

Chapter 15: Nondestructive Inspection

1 Introduction

2 Liquid Penetrants

3 Radiography

4 Ultrasonic Methods

5 Magnetic Particle Method

6 Thermal Methods

7 Eddy Current Methods

8 Case Study of Adhesive Bond NDE

Appendix: Ultrasonic Properties of Common Materials

References

Chapter 16: Materials Handling System Design

1 Introduction

2 Ten Principles of Material Handling

3 Types of Material Handling Equipment

4 How to Choose the “Right” Equipment

5 Multiobjective Model for Operation Allocation and Selection in FMS Design

6 Warehousing

7 AVS/RS Case Study

References

Part 2: Management, Finance, Quality, Law, and Research

Chapter 17: Intelligent Control of Material Handling Systems

1 Historical Introduction

2 Flexible Manufacturing

3 Distributed Systems

4 New Challenges

5 Agent Technology

6 Multiagent Systems

7 Agent Types

8 Agent Architectures

9 Agent Communication

10 Agent Organization

11 Case Study 1: Baggage Handling System

12 Case Study 2: Material Handling in an Anodization System

13 Results

14 Summary

References

Chapter 18: Managing People in Engineering and Technology

1 Critical Issues and Challenges

2 Unique Nature of Managing Engineering Personnel

3 Motivation and Engineering Performance

4 Power Profile in Engineering and Technology Management

5 Managing and Leading Engineering Teams

6 Recommendations for Effective Engineering Management

7 Concluding Remarks

References

Chapter 19: Engineering Economy

1 Introduction - What is Engineering Economics?

2 Importance of Ethics in Engineering Economics

3 Types of Engineering Economic Decisions

4 Cash Flows and Time Value of Money

5 Equivalence

6 Single Sum and Uniform, Gradient, and Geometric Series

7 Comparing Alternatives: Defining Alternatives

8 Comparing Alternatives Through the Figures of Merit

9 Capital Recovery, Capitalized Cost, and Replacement Studies

10 Additional Analyses and Considerations in the Selection Process

11 Conclusion

References

Chapter 20: Evaluating And Selecting Technology-Based Projects

1 Management Perspective

2 Quantitative Approaches

3 Qualitative Approaches

4 Recommendations

5 Terms

6 Variables and Abbreviations

References

Chapter 21: Lean Management

1 Introduction

2 Brief History of Lean

3 Basic Lean Philosophy and Deployment

4 Lean Tools

5 Traditional Quality Control Tools

6 Seven Management Tools

7 Leadership and Lean

References

Chapter 22: Total Quality Management for Mechanical Engineers

1 Two Paths: DMAIIC and DMADVV

2 DMAIIC

3 DMADVV

4 Summary

References

References Not Cited

Chapter 23: Registrations, Certifications, and Awards

1 Introduction

2 Registration, Certification, and Accredidation

3 Quality and Performance Excellence Awards

References

Chapter 24: Safety Engineering

1 Introduction

2 Government Regulatory Requirements

3 System Safety

4 Human Factors Engineering/Ergonomics

5 Engineering Controls for Machine Tools

6 Machine Safeguarding Methods

7 Alternatives to Engineering Controls

8 Design and Redesign

9 Personal Protective Equipment

10 Managing the Safety Function

11 Safety Training

Bibliography

Chapter 25: What the Law Requires of the Engineer

1 Art of the Engineer

2 Professional Liability

3 Laws of Product Liability

4 Nature of Product Defects

5 Uncovering Product Defects

6 Defense to Product Liability

7 Recalls, Retrofits, and Continuing Duty to Warn

8 Documentation of Design Process

9 Final Word

Chapter 26: Patents

1 What Does It Mean to Obtain a Patent?

2 What Can Be Patented and By Whom

3 Preparing to Apply for a Patent

4 Prosecuting Pending Patent Application

5 Enforcing Patents against Infringers

6 Patent Protections Available Abroad

Chapter 27: Online Information Resources for Mechanical Engineers

1 Background and Definitions

2 Overview of Online Information

3 Access Options for Mechanical Engineers

4 Online Security

5 Guide to Mechanical Engineering Resources

6 Managing Your Online Literature

7 Future of Online Access

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