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Beschreibung

Drug therapy via inhalation route is at the cutting edge of modern drug delivery research. There has been significant progress on the understanding of drug therapy via inhalation products. However, there are still problems associated with their formulation design, including the interaction between the active pharmaceutical ingredient(s) (APIs), excipients and devices. This book seeks to cover some of the most pertinent issues and challenges of such formulation design associated with industrial production and desirable clinical outcome.

The chapter topics have been selected with a view to integrating the factors that require consideration in the selection and design of device and formulation components which impact upon patient usability and clinical effectiveness. The challenges involved with the delivery of macromolecules by inhalation to both adult and pediatric patients are also covered.

Written by leading international experts from both academia and industry, the book will help readers (formulation design scientists, researchers and post-graduate and specialized undergraduate students) develop a deep understanding of key aspects of inhalation formulations as well as detail ongoing challenges and advances associated with their development.

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Veröffentlichungsjahr: 2015

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Table of Contents

Cover

A Wiley Book Series

Title Page

Copyright

List of Contributors

Advances in Pharmaceutical Technology

Series Preface

Preface

Chapter 1: Lung Anatomy and Physiology and Their Implications for Pulmonary Drug Delivery

Abbreviations

1.1 Introduction

1.2 Anatomy and Physiology of Lungs

1.3 Mechanisms of Aerosol Deposition

1.4 Drug Absorption

1.5 Physiological Factors Affecting the Therapeutic Effectiveness of Drugs Delivered by the Pulmonary Route

1.6 Computer Simulations to Describe Aerosol Deposition in Health and Disease

1.7 Conclusions

References

Chapter 2: The Role of Functional Lung Imaging in the Improvement of Pulmonary Drug Delivery

Abbreviations

2.1 Introduction

2.2 Established Functional Lung Imaging Technologies

2.3 Emerging Technologies

2.4 Conclusion

References

Chapter 3: Dry Powder Inhalation for Pulmonary Delivery: Recent Advances and Continuing Challenges

Abbreviations

3.1 Introduction

3.2 Dry Powder Inhaler Devices

3.3 New Developments in DPI Formulations and Delivery

3.4 Characterization Methods of Dry Powder Inhaler Formulations

3.5 Conclusion

References

Chapter 4: Pulmonary Drug Delivery to the Pediatric Population – A State-of-the-Art Review

Abbreviations

4.1 Introduction

4.2 Patient Consideration

4.3 Delivery Systems for the Pediatric Population

4.4 Recommendations

4.5 Conclusion

References

Chapter 5: Formulation Strategies for Pulmonary Delivery of Poorly Soluble Drugs

Abbreviations

5.1 Introduction

5.2 Co-solvents

5.3 Cyclodextrins

5.4 PEGylation

5.5 Reduction of Size to Micro-/Nanoparticles

5.6 Solid Dispersion/Amorphization

5.7 Micelles

5.8 Liposomes

5.9 Solid Lipid Nanoparticles and Nanostructured Lipid Carriers

5.10 Conclusion

References

Chapter 6: Lipidic Micro- and Nano-Carriers for Pulmonary Drug Delivery—A State-of-the-Art Review

Abbreviations

6.1 Introduction

6.2 Pulmonary Drug Delivery

6.3 Liposomal Pulmonary Delivery

6.4 Nebulization of Liposomes

6.5 Liposomal Dry-powder Inhalers

6.6 Solid Lipid Microparticles in Pulmonary Drug Delivery

6.7 Solid Lipid Nanoparticles in Pulmonary Drug Delivery

6.8 Nanostructured Lipid Carrier (NLC) in Pulmonary Drug Delivery

6.9 Nanoemulsions in Pulmonary Drug Delivery

6.10 Conclusion and Perspectives

References

Chapter 7: Chemical and Compositional Characterisation of Lactose as a Carrier in Dry Powder Inhalers

Abbreviations

7.1 Introduction

7.2 Production of Lactose

7.3 Lactose: Chemical Forms, Solid-State Composition, Physicochemical Properties

7.4 Epimerisation of Lactose

7.5 Analysis of Lactose

7.6 The Influence of the Chemical and Solid-State Composition of Lactose Carriers on the Aerosolisation of DPI Formulations

7.7 Conclusions

References

Chapter 8: Particle Engineering for Improved Pulmonary Drug Delivery Through Dry Powder Inhalers

Abbreviations

8.1 Introduction

8.2 Dry Powder Inhalers

8.3 Particle Engineering to Improve the Performance of DPIs

8.4 Engineered Carrier Particles for Improved Pulmonary Drug Delivery from Dry Powder Inhalers

8.5 Relationships between Physical Properties of Engineered Particles and Dry Powder Inhaler Performance

8.6 Conclusions

References

Chapter 9: Particle Surface Roughness – Its Characterisation and Impact on Dry Powder Inhaler Performance

Abbreviations

9.1 Introduction

9.2 What is Surface Roughness?

9.3 Measurement of Particle Surface Roughness

9.4 Impact of Surface Roughness on Carrier Performance – Theoretical Considerations

9.5 Particle Surface Modification

9.6 Conclusion

References

Chapter 10: Dissolution: A Critical Performance Characteristic of Inhaled Products?

Abbreviations

10.1 Introduction

10.2 Dissolution of Inhaled Products

10.3 Particle Testing and Dissolution Media

10.4 Dissolution Test Apparatus

10.5 Data Analysis and Interpretation

10.6 Conclusions

References

Chapter 11: Drug Delivery Strategies for Pulmonary Administration of Antibiotics

Abbreviations

11.1 Introduction

11.2 Antibiotics Used for the Treatment of Pneumoniae

11.3 Antibiotic Products for Inhalation Approved on the Market

11.4 Nebulisation

11.5 Antibiotic Dry Powders for Inhalation

11.6 Device and Payload of Dose

11.7 Conclusions

References

Chapter 12: Molecular Targeted Therapy of Lung Cancer: Challenges and Promises

Abbreviations

12.1 Introduction

12.2 An Overview on Lung Cancer

12.3 Molecular Features of Lung Cancer

12.4 Targeted Therapy of Solid Tumors: How and What to Target?

12.5 Final Remarks

References

Chapter 13: Defining and Controlling Blend Evolution in Inhalation Powder Formulations using a Novel Colourimetric Method

Abbreviations

13.1 Introduction

13.2 Uses and Validation

13.3 Comments on the Applied Suitability and Robustness in of the Tracer Method

13.4 Conclusions

Acknowledgements

References

Chapter 14: Polymer-based Delivery Systems for the Pulmonary Delivery of Biopharmaceuticals

Abbreviations

14.1 Introduction

14.2 Pulmonary Delivery of Macromolecules

14.3 Polymeric Delivery Systems

14.4 Preparation of Polymeric Nano/microparticles

14.5 Formulation of Nanoparticles as Dry Powders

14.6 Carrier Properties

14.7 Toxicity of Polymeric Delivery Systems

14.9 Pulmonary Delivery of Polymeric Particles

14.10 Conclusions

References

Chapter 15: Quality by Design: Concept for Product Development of Dry-powder Inhalers

Abbreviations

15.1 Introduction

15.2 Quality Target Product Profile (QTPP)

15.3 Critical Quality Attributes (CQA)

15.4 Quality Risk Management

15.5 Design of Experiments

15.6 Design Space

15.7 Control Strategies

15.8 Continual Improvement

15.9 Process Analytical Technology/Application in DPI

15.10 Particle Size

15.11 Crystallinity and Polymorphism

15.12 Scale-up and Blend Homogeneity

15.13 Applying of QbD Principles to Analytical Methods

15.14 Conclusion

References

Chapter 16: Future Patient Requirements on Inhalation Devices: The Balance between Patient, Commercial, Regulatory and Technical Requirements

16.1 Introduction

16.2 Requirements

16.3 Requirement Specifications

16.4 Product Development

16.5 Conclusions

References

Index

End User License Agreement

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Guide

Cover

Table of Contents

Preface

Begin Reading

List of Illustrations

Chapter 1: Lung Anatomy and Physiology and Their Implications for Pulmonary Drug Delivery

Figure 1.1 Mechanism of deposition of particles in the respiratory tract

Figure 1.2 Clearance mechanisms for particles deposited in the respiratory tract

Chapter 2: The Role of Functional Lung Imaging in the Improvement of Pulmonary Drug Delivery

Figure 2.1 The pulmonary drug delivery cycle

Figure 2.2 Synchrotron phase-contrast imaging of a newborn rabbit pup lung. Propagation-based phase-contrast images acquired using monochromatic synchrotron radiation (right) provides enhanced detail of the fine structures of the lung when compared to absorption-based imaging (left). Significantly more detail of the lung is visible in the phase-contrast image. Images were acquired at the BL20B2 beamline at the SPring-8 Synchrotron, Japan

Figure 2.3 Distribution of flow throughout the airway tree, measured using functional lung imaging (Source: Reproduced with permission from [50])

Figure 2.4 Laboratory propagation-based phase-contrast imaging. Image of a newborn rabbit pup lung acquired on a liquid-metal-jet laboratory X-ray source. The image quality is comparable to synchrotron-based phase-contrast imaging demonstrating the viability of the translation of phase-contrast imaging techniques to the laboratory and ultimately the clinic

Figure 2.5 Integration of functional lung imaging with pulmonary drug delivery treatment

Chapter 3: Dry Powder Inhalation for Pulmonary Delivery: Recent Advances and Continuing Challenges

Figure 3.1 Schematic diagram of the forces acting on the particles during circulation in an air classifier dry powder inhaler, where F

C

is the centrifugal force and F

D

is the drag force (Source: Reprinted from [5], with permission from Elsevier)

Figure 3.2 Elkira Genuair® inhaler device showing the visual feedback mechanism (source:http://www.medicines.ie/printfriendlydocument.aspx?documentid=15795&companyid=2130)

Figure 3.3 Schematic diagram of the design of the DreamBoat device™ (source: http://www.mannkindtechnologies.com/DeviceTechnology/DreamBoatReusableInhalers.aspx)

Figure 3.4 Schematic diagram of the bead-containing dry powder inhaler (Respira Therapeutics) showing the relative motion of a drug-coated bead within the dispersion chamber http://respiratherapeutics.com/pubs/Aerosol_Performance_of_Large_Drug-Coated_Beads_across_Multiple_Inhalation_Flow_Rates_AAPS_2011.pdf

Figure 3.5 The SEM image of hydroxyapatite (HA) particles produced by using poly(sodium-4-styrene-sufonate) – 40 g/L and urea 0.5 M, at 150°C (Source: Reproduced from [62], with permission from Elsevier)

Figure 3.6 Schematic diagram of the next generation cascade impactor showing the collection stages (source: http://www.copleyscientific.com/editorials.asp?c=194&d=3)

Chapter 4: Pulmonary Drug Delivery to the Pediatric Population – A State-of-the-Art Review

Figure 4.1 The upper airway of adults (left) compared with that of infants (right): A, pharynx and supraglottic – less rigid; B, epiglottis – narrow, floppy, and closer to the palate; C, larynx – higher and very close to the base of the tongue (Source: Reproduced from [10], with permission from Elsevier)

Figure 4.2 Preferred dosage form versus age for pulmonary delivery: applicability and preference (adapted from [2])

Figure 4.3 Aerochamber® mask (Source: Reproduced with permission from [54]. Copyright © 2008, John Wiley & Sons)

Figure 4.4 Pacifier-equipped mask (Source: Reproduced from [58], with permission from BMJ Publishing Group Ltd)

Figure 4.5 Funhaler® (Source: Reproduced with permission from [54]. Copyright © 2008, John Wiley & Sons)

Figure 4.6 Aerochamber® and Flow Vu® (Source: Reproduced with permission from [54]. Copyright © 2008, John Wiley & Sons)

Figure 4.7 Nebulizer attached at the top of the Baby air® hood (Source: Reproduced from [56] with permission from Elsevier)

Figure 4.8 Aerosol deposition measured scintigraphically after hood and mask treatments (Source: Reproduced from [62], with permission from BMJ Publishing Group Ltd)

Chapter 5: Formulation Strategies for Pulmonary Delivery of Poorly Soluble Drugs

Figure 5.1 The in vivo lung deposition, dissolution, and fate of poorly water-soluble drug particles in the conducting (d

ae

>3 µm) or respiratory zone (d

ae

<3 µm) of the lower respiratory airways

Figure 5.2 In vitro dissolution profiles in (A) supersaturation conditions (n=3, mean ± standard deviation) or (B) in “SINK” conditions (n=3, mean ± standard deviation) and (C) the lung and plasma pharmacokinetic parameters after endotracheal insufflation into mice lungs (n=5, mean ± standard deviation) of dry powders F1 (micron-sized crystalline ITZ in mannitol), F2 (SD with amorphous ITZ in mannitol) and F3 (SD with amorphous ITZ and phospholipids in mannitol) (Source: Reproduced from [55], with permission from Elsevier)

Chapter 6: Lipidic Micro- and Nano-Carriers for Pulmonary Drug Delivery—A State-of-the-Art Review

Figure 6.1 Carriers for colloidal drug delivery

Figure 6.2 The proposed structures of lipidic nanoparticles, including liposomes, solid lipid nanoparticles (SLNs), nanostructured lipid carriers (NLCs), and lipid emulsions (LEs) adapted from reference [10]

Figure 6.3 Trojan particles (a) schematic representation and (b) SEM micrographs of Trojan hybrid superparamagnetic iron oxide-loaded microparticles (Source: Adapted from [28], with permission from Elsevier)

Chapter 7: Chemical and Compositional Characterisation of Lactose as a Carrier in Dry Powder Inhalers

Figure 7.1 Production of whey protein products. The production process involves either lactose crystallisation, drying or demineralisation of whey powder

Figure 7.2 The anomers of lactose molecule

Figure 7.3 Solid-state forms of lactose (Source: Reproduced from [45], with permission from Elsevier)

Figure 7.4 A representation of the epimerisation mechanism of lactose

Figure 7.5 PXRD of (a) crystalline β-lactose (as received), (b) crystalline α-lactose (as received), (c) freeze-dried lactose, (d) spray-dried lactose (both freeze-dried and spray-dried samples were analysed at t = 0 time point where the feed solution was dried after 30 min of its preparation time); t = 0 refers to immediately after 48 h of secondary drying of the spray- and freeze-dried material over P

2

O

5

(Source: Reproduced from [30] with kind permission from Springer Science and Business Media)

Figure 7.6 A

1

H-NMR spectrum (400 MHz) of crystalline α-lactose solution as received (0.7% w/v in DMSO); the inset shows the enlarged α and β anomer region (6–7 ppm) (Source: Reproduced from [30] with kind permission from Springer Science and Business Media)

Figure 7.7 The two anomers of lactose showing the difference in distance between C1 and its surrounding environment

Figure 7.8 An overlay of NMR spectra of (a) crystalline β-lactose (as received), (b) crystalline α-lactose monohydrate (as received), (c) freeze-dried lactose (analysed at t = 0 time point where the lactose solution was freeze-dried after 30 min of its preparation), (d) spray-dried lactose (analysed at 0 time point where the lactose solution was spray-dried within 30 min of its preparation); t = 0 refers to analysis immediately after 48 h of secondary drying of the spray- and freeze-dried material over P

2

O

5

(Source: Reproduced from [30] with kind permission from Springer Science and Business Media)

Figure 7.9 Infrared spectra of α-lactose monohydrate (a), β-lactose (b) and anhydrous α-lactose (c) and the molecular compounds of lactose 5α-/3β-lactose (d) and 3α-/2β-lactose (e) (Source: Reproduced from [45], with permission from Elsevier)

Figure 7.10 A DSC trace of α-lactose monohydrate (Source: Reproduced with permission from [23])

Figure 7.11 An optical rotation plot of 4% w/v α-lactose monohydrate in water (fitted to exponential decay), experimental parameters are λ= 589 nm, 10 cm path length and 25°C; single hatch time frame when spray-drying took place; cross hatch time frame when equilibrium ratio is attained (Source: Reproduced from [30] with kind permission from Springer Science and Business Media)

Chapter 8: Particle Engineering for Improved Pulmonary Drug Delivery Through Dry Powder Inhalers

Figure 8.1 Some common DPI devices

Figure 8.2 Engineered drug particles prepared by antisolvent crystallization for DPI systems: (a) salbutamol sulphate (Source: Reproduced from [16], with permission from Elsevier) and (b) budesonide (Source: Reproduced with permission from [17]. Copyright © 2008, American Chemical Society)

Figure 8.3 SEM photographs for different particles used in DPI systems: (a) gentamicin (Source: Reproduced from [27], with permission from Elsevier), (b) cromolyn (Source: Reproduced with permission from [28]. Copyright © 2007 Wiley-Liss, Inc.), (c) budesonide (Source: Reproduced from [29] with kind permission from Springer Science and Business Media) and excipient: (d) mannitol (Source: Reproduced from [31], with permission from Elsevier)

Figure 8.4 Schematic representation of drug–carrier interactions of a micronized drug and a spray-dried drug (SEM images taken from Louey et al. (Source: Reproduced from [32] with kind permission from Springer Science and Business Media)

Figure 8.5 (a) Salmeterol xinafoate (Source: Reproduced with permission from [52]. Copyright © 1999, American Chemical Society), (b) budesonide (Source: Reproduced from [59], with permission from Elsevier) and (c) lactose engineered particles prepared by SCF technology (Source: Reproduced from [60], with permission from Elsevier)

Figure 8.6 SEM photographs for (a) mannitol crystallized from acetone, (b) from ethanol, (c) cooling crystallized mannitol (CCM) (Source: Reproduced with permission from [64]. Copyright © 2012, American Chemical Society) and (d) and freeze-dried mannitol (unpublished SEMs)

Figure 8.7 SEM images, (♦) elongation ratio (ER), () roughness (mean±SE, n ≥3000) for (a) CM (commercial mannitol), (b) CL (commercial lactose) and different crystallized mannitol–lactose particles: (c) 20:0, (d) 15:05, (e) 10:10, (f) 05:15 and (g) 0:20 (Source: Reproduced from [71] with kind permission from Springer Science and Business Media)

Figure 8.8 Relationships between lactose VMD and (•, % CV)(a), (, RD), (◊, ED)(b), (▴, MMAD), (Δ, GSD)(c), (♦, IL)(d), (, FPF)(e), and (+) constant K(f) of budesonide obtained from formulations containing different lactose size fraction powders (mean ± SD, n ≥ 3) (Source: Reproduced from [102], with kind permission from Elsevier)

Figure 8.9 Relationships between carrier ER and salbutamol sulphate recovered dose (RD), emitted dose (ED) (a); emission (EM) (b), fine particle dose (FPD) (c) and fine particle fraction (d)(mean±SD, n = 3) (Source: Reproduced from [121], with kind permission from Elsevier)

Figure 8.10 Schematic representation of drug–carrier contact geometry in the case of carrier particles with (a) smooth surface, (b) optimal rough surface and (c) extensively rough surface

Chapter 9: Particle Surface Roughness – Its Characterisation and Impact on Dry Powder Inhaler Performance

Figure 9.1 Surface roughness at different length scales

Figure 9.2 The mechanisms of drug detachment from carrier surface

Chapter 10: Dissolution: A Critical Performance Characteristic of Inhaled Products?

Figure 10.1 Twin stage impinger scheme and its modification for particle collection, membrane with beclometasone dipropionate deposited on the surface and Franz cell (4.2 ml receptor compartment)

Figure 10.2 Dissolution profiles in vitro of BDP microparticles emitted from the MDI products with different composition; (FF = formoterol fumarate)

Figure 10.3 Salmeterol xinafoate release rate from dry powder blends prepared by high shear mixer at different energy input (rpm), (adapted from Ref. [19])

Figure 10.4 Release profiles of budesonide in PBS media containing 0.02% DPPC, 0.02% polysorbate 80, and 0.2% polysorbate 80. T is the number of actuations (adapted from Ref. [13])

Figure 10.5 Dissolution apparatus used to test powder formulations

Figure 10.6 A Transwell filter membrane insert used in some dissolution apparatus

Chapter 11: Drug Delivery Strategies for Pulmonary Administration of Antibiotics

Figure 11.1 Two early steam nebulisers for drug product aerosolisation

Figure 11.2 PARI BOY SX (jet nebuliser, left) and eFlow® rapid mesh nebuliser system (Source: Kindly supplied by PARI GmbH, Starnberg, Germany)

Figure 11.3 Tobi PodHaler® (Novartis) on the left (a) and scanning electron microscope image of PulmoSphere™ tobramycin particles on the right (b)

Figure 11.4 Tobramycin spray-dried microparticles containing a 1% w/w of sodium stearate (a) and relationship between sodium stearate concentration, dissolution time (circle) and deposition performance (square) (b)

Figure 11.5 Scanning electron microscopy images of dry powder of capreomycin: leucine in the ratio: 50:50 (a), 60:40 (b), 70:30 (c), 80:20 (d)

Figure 11.6 Scanning electron microscope images of ciprofloxacin raw material (left), ciprofloxacin spray-dried powder from water solution (middle) and ciprofloxacin spray-dried powder with stearic acid (right)

Figure 11.7 Effect of loaded amount of ciprofloxacin powder in the capsule on the aerodynamic parameters: Mass Median Aerodynamic Diameter (MMAD), Fine Particle Fraction (FPF) and Fine Particle Dose (FPD)

Figure 11.8 The amounts of ciprofloxacin powder depositing on the different NGI stages, (Dev=device; T=throat)

Chapter 12: Molecular Targeted Therapy of Lung Cancer: Challenges and Promises

Figure 12.1 Schematic representation of the tumor development process (TDP). During TDP, the cancer cells within the primary tumor achieve some sort of capability to strike the neighboring tissue (1: progression). The cancerous cells after destroying the extracellular matrix gain access to the lymphatic and blood vessels (2: intravasation), traverse through the vessels (3: dissemination), leave the traveling vessels (4: extravasation), negotiate the new microenvironment, survive and proliferate (5: dormancy) forming micrometastatic secondary tumor (6: colonization). EMT: epithelial–mesenchymal transition. MET: mesenchymal–epithelial transition (Source: Adapted with permission from [8]. Copyright © BioImpacts, TUOMS Publishing Group)

Figure 12.2 Human lung cancer morphological characteristics. (A) X-ray image of the lung cancer showing nodules of malignancy, (B) Schematic representation of human lung cancer, (C) cellular morphology of adenocarcinoma, (D) carcinoid tumor, (E) giant cell carcinoma, (F) mucoepidermoid carcinoma, (G) squamous cell carcinoma, (H) small-cell carcinoma (Source: Images presented in panels C, D, E, F, G and H were courtesy of Dr. B. Shokouhi, Department of Pathology at Tabriz University of Medical Sciences)

Figure 12.3 Targeted therapy of solid tumors. Targeted multifunctional nanomedicines (TMNs) and theranostics (TMTs), after systematic administration (i.v.), can extravasate due to the enhanced permeability and retention (EPR) effect, on the basis that the tumor vasculature is irregularly unintegrated with gaps and pores (with a size range of 100–1200 nm). Once accumulated within the tumor microenvironment (TME), TMNs and TMTs can actively attach to the related antigen through an integrated “homing device.” Within the TME, there exists a complex situation in terms of immune system responses that include lymphocytes (T and B cells) as well as tumor-associated macrophages (TAMs)

Figure 12.4 Schematic representation of selected types of lipid- or polymer-based targeted multifunctional nanomedicines (TMNs) and theranostics (TMTs)

Chapter 13: Defining and Controlling Blend Evolution in Inhalation Powder Formulations using a Novel Colourimetric Method

Figure 13.1 CIE (1976) colour space showing both Cartesian and cylindrical coordinate system for a measured sample A (Source: Reproduced from [19], with permission from Elsevier)

Figure 13.2 Dry pigment particles can take the form of (a) primary particles, (b) agglomerates and (c) aggregates. These forms affect the size distribution and optical properties of the pigment

Figure 13.3 Schematic of two mechanisms responsible for changes in a tracer blend's colour change as it is mixed; namely the dispersion or spread of tracer (a–b) and the de-agglomeration of tracer, exposing and isolating primary particles (b–c) (Source: Reproduced from [19], with permission from Elsevier)

Figure 13.4 Particle size distribution of agglomerates and aggregates that the raw iron oxide tracer assumes (Source: Data obtained from laser diffraction (Malvern Mastersizer Scirocco 2000, Malvern Instruments Ltd, UK))

Figure 13.5 Scanning electron microscope (SEM) images of tracer showing its spherical primary particles assembling into large aggregates (a) as well as agglomerates and small aggregates (b)

Figure 13.6 Changes to the CIE colour space causes by the dispersion (a) and de-agglomeration (b) of tracer. As a blend's colour values are measured over mixing time they can be constructed into a curve in the CIE colour space (c) (Source: Reproduced from [19], with permission from Elsevier)

Figure 13.7 Blend colour data in the L*C*h colour space. Measurements for each mixer and mixing condition all fall onto a single curve based on the formulation (Source: Reproduced from [19], with permission from Elsevier)

Figure 13.8 Measured degrees of dispersion (C*) and de-agglomeration (h) for each blend. Various symbols represent different mixers and mixing speeds, with low-intensity mixers and low speeds in Region 1 (Source: Reproduced from [19], with permission from Elsevier)

Figure 13.9 Schematic of use of colour curves to predict mixing time for a new mixer that will ensure similar mixing and blend quality (Sounce: Reproduced from [19], with permission from Elsevier)

Figure 13.10 Content uniformity measurements for each blend and system over time (Source: Reproduced with permission from [36]. Copyright © D. Barling, 2014)

Figure 13.11 Total energy inputs for each blend as a function of hue intensity showing correlation between both values (Source: Reproduced with permission from [36]. Copyright © D. Barling, 2014)

Figure 13.12 Formulation curves in the C*-h plane for formulations varying in the weight percentage of fine grade lactose (LH230). Hollow and solid shapes represent tumbled and mechanofused blends, respectively (Source: Reproduced with permission from [36]. Copyright © D. Barling, 2014)

Chapter 14: Polymer-based Delivery Systems for the Pulmonary Delivery of Biopharmaceuticals

Figure 14.1 Diagram of (a) a protein, (b) a polymeric micelle, (c) a dendritic carrier and (d) a polymeric micro/nano particle

Figure 14.2 Schematic representation of (a) emulsification/solvent evaporation technique, (b) emulsification and solvent displacement technique, (c) salting-out technique (Source: Reproduced from [5]. With kind permission from Springer Science and Business Media)

Figure 14.3 Inhalable polymer based nano/microparticles morphology

Chapter 15: Quality by Design: Concept for Product Development of Dry-powder Inhalers

Figure 15.1 Formulation variables, process variables, device and the critical quality attributes of the DPI

Figure 15.2 The QbD elements to develop DPI

Chapter 16: Future Patient Requirements on Inhalation Devices: The Balance between Patient, Commercial, Regulatory and Technical Requirements

Figure 16.1 Understanding the user

Figure 16.2 Conflicting user requirements

Figure 16.3 Fundamental parts of an inhalation product

Figure 16.4 Performance requirements of a DPI, with dark areas representing the respirable fraction of drug

Figure 16.5 An outline of requirement hierarchy

Figure 16.6 Extended customer definition

Figure 16.7 The conflicting requirements of an inhalation product (Cpk is the process capability index)

Figure 16.8 An outline of prototype strategy

List of Tables

Chapter 4: Pulmonary Drug Delivery to the Pediatric Population – A State-of-the-Art Review

Table 4.1 Normal values of pulmonary volumes and ventilation parameters related to the age of children, adapted from [8]

Table 4.2 Preferred dosage form versus age for pulmonary delivery: applicability and preference (adapted from [2])

Table 4.3 Main advantages and disadvantages of nebulizers with some listed examples of available devices

Table 4.4 Main advantages and disadvantages of pressurized metered dose inhalers

Table 4.5 Examples of available DPIs, classified according to their resistance, modified from [12]

Table 4.6 Main advantages and disadvantages of DPIs

Table 4.7 The volumes of aerosol chambers produced by different manufacturers

Table 4.8 Age recommendations for the pulmonary drug delivery device, adapted from [69]

Table 4.9 Device recommended in relation to the inspiratory flow rate, modified from [12]

Chapter 5: Formulation Strategies for Pulmonary Delivery of Poorly Soluble Drugs

Table 5.1 Pharmacological class, physicochemical properties (molecular weight, aqueous solubility and log P), and formulation strategies for pulmonary delivery, with the respective development status reported for the different poorly water-soluble drugs described in this chapter

Table 5.2 List of excipients from functional classes useful for formulating poorly water-soluble drugs and that are approved, commercially established, “GRAS”, or have good potential for inhalation

Table 5.3 A summary of the possible formulation strategies under consideration for the inhaled delivery of poorly water-soluble drugs including possible excipients, ease of scale-up (+:easy, −:difficult), the improvement in aqueous solubility that is achievable (+++:high, ++:moderate, +:low), the in situ risk/release dependent on the lung environment, lung tolerance, and the risk of instability during long-term storage or inhalation

Chapter 6: Lipidic Micro- and Nano-Carriers for Pulmonary Drug Delivery—A State-of-the-Art Review

Table 6.1 Applications of lipidic carriers for delivery of drugs via the pulmonary route for the treatment of lung diseases and systemic delivery

Chapter 7: Chemical and Compositional Characterisation of Lactose as a Carrier in Dry Powder Inhalers

Table 7.1 Melting points (°C) and heat of melting (J/g) of different lactose solid forms (Source: Reproduced from [45], with permission from Elsevier)

Table 7.2 The β/α ratio of different forms of lactose determined from the areas of the peaks attributed to the carbon 1 β- and α-protons. T = 0 refers to analysis immediately after 48 h of secondary drying of the spray- and freeze-dried material over P

2

O

5

, t = 56 d of secondary drying (The SD of the β/α was calculated based on the individual β/α ratio) (Source: Adopted from [30] with kind permission from Springer Science and Business Media)

Chapter 8: Particle Engineering for Improved Pulmonary Drug Delivery Through Dry Powder Inhalers

Table 8.1 Comparison between drug carrier, Pulmosphere® and large porous particle DPI formulations

Chapter 9: Particle Surface Roughness – Its Characterisation and Impact on Dry Powder Inhaler Performance

Table 9.1 Summary of the roughness parameters used for inhalable particles

Chapter 10: Dissolution: A Critical Performance Characteristic of Inhaled Products?

Table 10.1 Considerations for design of dissolution methods as product quality indicators

Table 10.2 Reported analytical methods for dissolution testing of the respirable fraction of inhaled products

Chapter 11: Drug Delivery Strategies for Pulmonary Administration of Antibiotics

Table 11.1 List of the antibiotic products for inhalation available on the market, (MIU= Million International Units)

Table 11.2 MMAD, respirable dose, respirable fraction, output, output rate of three experimental air-jet nebulizers using sodium fluoride 2 mL in the reservoir

Table 11.3 Drug deposition in vivo after pulmonary administration of tobramycin inhalation powder (Tobi PodHaler®) and tobramycin solution for nebulisation (Tobi®) in healthy volunteers (data taken from Ref. [35])

Table 11.4 Composition and aerodynamic performance of ciprofloxacin powders prepared by spray-drying (the data taken from [50])

Chapter 14: Polymer-based Delivery Systems for the Pulmonary Delivery of Biopharmaceuticals

Table 14.1 Examples of polymer-based particulate systems for pulmonary delivery containing biopharmaceuticals

a

Table 14.2 Formulation of nanoparticles for pulmonary delivery

Advances in Pharmaceutical Technology

A Wiley Book Series

Series Editors:

Dennis Douroumis, University of Greenwich, UK

Alfred Fahr, Friedrich–Schiller University of Jena, Germany

Jrgen Siepmann, University of Lille, France

Martin Snowden, University of Greenwich, UK

Vladimir Torchilin, Northeastern University, USA

 

 

Titles in the Series

 

Hot-Melt Extrusion: Pharmaceutical Applications

Edited by Dionysios Douroumis

 

Drug Delivery Strategies for Poorly Water-Soluble Drugs

Edited by Dionysios Douroumis and Alfred Fahr

 

Computational Pharmaceutics Application of Molecular Modeling in Drug Delivery

Edited by Defang Ouyang and Sean C. Smith

 

Forthcoming titles:

 

Novel Delivery Systems for Transdermal and Intradermal Drug Delivery

Edited by Ryan F. Donnelly and Thakur Raghu Raj Singh

Pulmonary Drug Delivery

Advances and Challenges

Edited by

ALI NOKHODCHI AND GARY P. MARTIN

This edition first published 2015

©2015 John Wiley & Sons, Ltd

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Library of Congress Cataloging-in-Publication Data

Pulmonary drug delivery : advances and challenges / Edited by Ali Nokhodchi and Gary P. Martin.

pages cm

Includes bibliographical references and index.

ISBN 978-1-118-79954-3 (pbk.)

1. Drug delivery systems. 2. Pulmonary pharmacology. I. Nokhodchi, Ali, editor. II. Martin, Gary P., 1954- editor.

RS199.5.P84 2015

615.1—dc23

2015015477

A catalogue record for this book is available from the British Library.

ISBN: 9781118799543

List of Contributors

Iman M

.

Alfagih

, School of Pharmacy and Biomolecular Sciences, Liverpool John Moores University, UK; College of Pharmacy, Woman Students Medical Studies and Science Sections, King Saud University, Saudi Arabia

Hatim S

.

AlKhatib

, Department of Pharmaceutics and Pharmaceutical Technology, Faculty of Pharmacy, University of Jordan, Jordan

Karim Amighi

, Laboratory of Pharmaceutics and Biopharmaceutics, Faculty of Pharmacy, Université Libre de Bruxelles (ULB), Belgium

Anna Giulia Balducci

, Interdepartmental Center, Biopharmanet-TEC, University of Parma, Italy; PlumeStars s.r.l., Parma, Italy

Jaleh Barar

, Faculty of Pharmacy, Tabriz University of Medical Sciences, Iran

David Barling

, Drug Delivery, Disposition and Dynamics, Monash Institute of Pharmaceutical Sciences, University of Monash, Australia

Ruggero Bettini

, Department of Pharmacy, University of Parma, Italy

Francesca Buttini

, Department of Pharmacy, University of Parma, Italy; Institute of Pharmaceutical Science, King's College London, UK

Simone R

.

Carvalho

, Division of Pharmaceutics, The University of Texas at Austin, College of Pharmacy, USA

Lai Wah Chan

, GEA-NUS Pharmaceutical Processing Research Laboratory, Department of Pharmacy, National University of Singapore, Singapore

Paolo Colombo

, Department of Pharmacy, University of Parma, Italy

Nabil Darwazeh

, Tabuk Pharmaceutical Research Co., Amman, Jordan

Stephen Dubsky

, Department of Mechanical and Aerospace Engineering, Faculty of Engineering, Monash University, Australia

Marie-Pierre Flament

, Faculty of Engineering and Management of Health, University of Lille 2, France

Ben Forbes

, Institute of Pharmaceutical Science, King's College London, UK

Andreas Fouras

, Department of Mechanical and Aerospace Engineering, Faculty of Engineering, Monash University, Australia

Lucila Garcia-Contreras

, Department of Pharmaceutical Sciences, College of Pharmacy, The University of Oklahoma Health Sciences Center, USA

Mark Gumbleton

, Welsh School of Pharmacy, Cardiff University, Wales

Hamed Hamishehkar

, Drug Applied Research Center, Tabriz University of Medical Sciences, Iran

Karen Hapgood

, Drug Delivery, Disposition and Dynamics, Monash Institute of Pharmaceutical Sciences, University of Monash, Australia

Paul Wan Sia Heng

, GEA-NUS Pharmaceutical Processing Research Laboratory, Department of Pharmacy, National University of Singapore, Singapore

Gillian A. Hutcheon

, School of Pharmacy and Biomolecular Sciences, Liverpool John Moores University, UK

Mariam Ibrahim

, Department of Pharmaceutical Sciences, College of Pharmacy, The University of Oklahoma Health Sciences Center, USA

Rim Jawad

, Institute of Pharmaceutical Science, King's College London, UK

Waseem Kaialy

, School of Pharmacy, Faculty of Science and Engineering, University of Wolverhampton, UK

Nitesh K

.

Kunda

, School of Pharmacy and Biomolecular Sciences, Liverpool John Moores University, UK

Orest Lastow

, Iconovo AB, Medicon Village, Lund, Sweden

Celine Valeria Liew

, GEA-NUS Pharmaceutical Processing Research Laboratory, Department of Pharmacy, National University of Singapore, Singapore

Gary P

.

Martin

, Institute of Pharmaceutical Science, King's College London, UK

David Morton

, Drug Delivery, Disposition and Dynamics, Monash Institute of Pharmaceutical Sciences, University of Monash, Australia

Sami Nazzal

, College of Health and Pharmaceutical Sciences, School of Pharmacy, University of Louisiana at Monroe, USA

Ali Nokhodchi

, School of Life Sciences, University of Sussex, UK; Drug Applied Research Center and Faculty of Pharmacy, Tabriz University of Medical Sciences, Iran

Yadollah Omidi

, Faculty of Pharmacy, Tabriz University of Medical Sciences, Iran

Jay I

.

Peters

, Department of Medicine, Division of Pulmonary Diseases/Critical Care Medicine, The University of Texas Health Science Center at San Antonio, USA

Yahya Rahimpour

, Biotechnology Research Center and Student Research Committee, Tabriz University of Medical Sciences, Iran

Paul G

.

Royall

, Institute of Pharmaceutical Science, King's College London, UK

Nathalie Hauet Richer

, Institute of Pharmaceutical Science, King's College London, UK

Imran Y

.

Saleem

, School of Pharmacy and Biomolecular Sciences, Liverpool John Moores University, UK

Al Sayyed Sallam

, Al Taqaddom Pharmaceutical Industries Co., Jordan

Bernice Mei Jin Tan

, GEA-NUS Pharmaceutical Processing Research Laboratory, Department of Pharmacy, National University of Singapore, Singapore

Rahul K

.

Verma

, Department of Pharmaceutical Sciences, College of Pharmacy, The University of Oklahoma Health Sciences Center, USA

Alan B

.

Watts

, College of Pharmacy, Drug Dynamics Institute, The University of Texas at Austin, USA

Nathalie Wauthoz

, Laboratory of Pharmaceutics and Biopharmaceutics, Faculty of Pharmacy, Université Libre de Bruxelles (ULB), Belgium

Robert O

.

Williams III

, Division of Pharmaceutics, The University of Texas at Austin, College of Pharmacy, USA

Advances in Pharmaceutical Technology

Series Preface

The series Advances in Pharmaceutical Technology covers the principles, methods, and technologies that the pharmaceutical industry use to turn a candidate molecule or new chemical entity into a final drug form and hence a new medicine. The series will explore means of optimizing the therapeutic performance of a drug molecule by designing and manufacturing the best and most innovative of new formulations. The processes associated with the testing of new drugs, the key steps involved in the clinical trials process, and the most recent approaches utilized in the manufacture of new medicinal products will all be reported. The focus of the series will very much be on new and emerging technologies and the latest methods used in the drug development process.

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