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Beschreibung

Sugarcane has garnered much interest for its potential as a viable renewable energy crop. While the use of sugar juice for ethanol production has been in practice for years, a new focus on using the fibrous co-product known as bagasse for producing renewable fuels and bio-based chemicals is growing in interest. The success of these efforts, and the development of new varieties of energy canes, could greatly increase the use of sugarcane and sugarcane biomass for fuels while enhancing industry sustainability and competitiveness.

Sugarcane-Based Biofuels and Bioproducts examines the development of a suite of established and developing biofuels and other renewable products derived from sugarcane and sugarcane-based co-products, such as bagasse. Chapters provide broad-ranging coverage of sugarcane biology, biotechnological advances, and breakthroughs in production and processing techniques.

This text brings together essential information regarding the development and utilization of new fuels and bioproducts derived from sugarcane. Authored by experts in the field, Sugarcane-Based Biofuels and Bioproducts is an invaluable resource for researchers studying biofuels, sugarcane, and plant biotechnology as well as sugar and biofuels industry personnel. 

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Table of Contents

Cover

Title Page

Copyright

Preface

List of contributors

Part I: Sugarcane for biofuels and bioproducts

Chapter 1: The sugarcane industry, biofuel, and bioproduct perspectives

1.1 Sugarcane – a global bioindustrial crop

1.2 The global sugarcane industry

1.3 Why biofuels and bioproducts?

1.4 Sugarcane biorefinery perspectives

1.5 Concluding remarks

References

Chapter 2: Sugarcane biotechnology: tapping unlimited potential

2.1 Introduction

2.2 History of sugarcane, sugarcane genetics, wild varieties

2.3 Uses of sugarcane

2.4 Sugarcane biotechnology

2.5 Improvement of sugarcane – breeding versus genetic modification through biotechnology

2.6 Genetic modification of sugarcane

2.7 Paucity of high-quality promoters

2.8 Opportunities for GM-improved sugarcane

2.9 Improved stress tolerance and disease resistance

2.10 Naturally resilient plants as a novel genetic source for stress tolerance

2.11 Disease resistance

2.12 Industrial application of sugarcane

2.13 How will climate change and expanded growing-region affect vulnerability to pathogens?

2.14 Conclusion and perspectives

References

Part II: Biofuels and bioproducts

Chapter 3: Fermentation of sugarcane juice and molasses for ethanol production

3.1 Introduction

3.2 Natural microbial ecology

3.3 Yeast identification

3.4 Cell surface and cell–cell interactions

3.5 Sugarcane juice and bagasse

3.6 Fermentation of juice and molasses

3.7 Cogeneration of energy from bagasse

3.8 Bioreactors and processes

3.9 Control of microbial infections

3.10 Monitoring and controlling processes

3.11 Concluding remarks and perspective

Acknowledgments

References

Chapter 4: Production of fermentable sugars from sugarcane bagasse

4.1 Introduction

4.2 Bioethanol from bagasse

4.3 Overview of pretreatment technologies

4.4 Pretreatment of bagasse

4.5 Enzymatic hydrolysis

4.6 Fermentation

4.7 Conclusions and future perspectives

References

Chapter 5: Chemicals manufacture from fermentation of sugarcane products

5.1 Introduction

5.2 The suitability of sugarcane-derived feedstocks in industrial fermentation processes

5.3 Metabolism and industrial host strains

5.4 Bioprocess considerations

5.5 Sugarcane-derived chemical products

5.6 Summary

References

Chapter 6: Mathematical modeling of xylose production from hydrolysis of sugarcane bagasse

6.1 Introduction

6.2 Mathematical models of hemicellulose acid pretreatment

6.3 A mathematical model of sugarcane bagasse dilute-acid hydrolysis

6.4 Sensitivity analysis

6.5 Conclusions

References

Chapter 7: Hydrothermal liquefaction of lignin

7.1 Introduction

7.2 A review of lignin alkaline hydrolysis research

7.3 Hydrolysis in subcritical and supercritical water without an alkali base

7.4 Solvolysis with hydrogen donor solvent formic acid

7.5 Reported depolymerization pathways of lignin and lignin model compounds

7.6 The solid residue product

7.7 Summary – strategies to increase yields of monophenols

References

Chapter 8: Conversion of sugarcane carbohydrates into platform chemicals

8.1 Introduction

8.2 Platform chemicals

8.3 Organic acids

8.4 Value of potential hydrolysis products

8.5 Current technology for manufacture of furans and levulinic acid

8.6 Technology improvements

8.7 Catalysts

8.8 Solvolysis

8.9 Other product chemicals

8.10 Concluding remarks

References

Chapter 9: Cogeneration of sugarcane bagasse for renewable energy production

9.1 Introduction

9.2 Background

9.3 Sugar factory processes without large-scale cogeneration

9.4 Sugar factory processes with large-scale cogeneration

9.5 Conclusions

References

Chapter 10: Pulp and paper production from sugarcane bagasse

10.1 Background

10.2 History of bagasse in the pulp and paper industry

10.3 Depithing

10.4 Storage of bagasse for papermaking

10.5 Chemical pulping and bleaching of bagasse

10.6 Mechanical and chemi-mechanical pulping

10.7 Papermaking

10.8 Alternate uses of bagasse pulp

References

Chapter 11: Sugarcane-derived animal feed

11.1 Introduction

11.2 Crop residues and processing products

11.3 Processing sugarcane residues to enhance their value in animal feed

11.4 Conclusions

References

Part III: Systems and sustainability

Chapter 12: Integrated first- and second-generation processes for bioethanol production from sugarcane

12.1 Introduction

12.2 Process descriptions

12.3 Economic aspects of first- and second-generation ethanol production

12.4 Environmental aspects of first- and second-generation ethanol production

12.5 Final remarks

References

Chapter 13: Greenhouse gas abatement from sugarcane bioenergy, biofuels, and biomaterials

13.1 Introduction

13.2 Life cycle assessment (LCA) of sugarcane systems

13.3 Greenhouse gas/carbon footprint profile of sugarcane bioproducts

13.4 Greenhouse gas (GHG) abatement from sugarcane products

13.5 Environmental trade-offs

13.6 Production pathways that optimize GHG abatement

13.7 Opportunities for further optimizing GHG abatement

13.8 Summary

References

Chapter 14: Environmental sustainability assessment of sugarcane bioenergy

14.1 Bioenergy and the sustainability challenge

14.2 Prospect of sugarcane bioenergy

14.3 Environmental sustainability assessment tools

14.4 Environmental sustainability assessment of sugarcane bioenergy: Case of Thailand

14.5 Net energy balance and net energy ratio

14.6 Life cycle environmental impacts

14.7 Key environmental considerations for promoting sugarcane bioenergy

References

INDEX

End User License Agreement

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Guide

Cover

Table of Contents

Preface

Part I: Sugarcane for biofuels and bioproducts

Begin Reading

List of Illustrations

Chapter 1: The sugarcane industry, biofuel, and bioproduct perspectives

Figure 1.1 Leading sugarcane-producing countries (FAO 2015).

Figure 1.2 Typical schematic of the raw sugar production process.

Figure 1.3 Schematic of a typical refined sugar production process showing phosphatation clarification and ion exchange resin decolorization processes.

Figure 1.4 Conceptual model of a sugarcane biorefinery with the sugarcane factory as a hub for renewable energy and bioproduct technologies and services (O'Hara

et al.

2013).

Chapter 2: Sugarcane biotechnology: tapping unlimited potential

Figure 2.1 Global distribution of sugarcane.

Chapter 3: Fermentation of sugarcane juice and molasses for ethanol production

Figure 3.1 Cell cycle of

S

.

cerevisiae

illustrating vegetative and sexual reproduction and chromosomal recombination between homologous chromosomes in a cell of

Saccharomyces cerevisiae

during meiosis.

Figure 3.2 Foam dried at room temperature (a, magnified at 40x) obtained by flotation of cells of

Saccharomyces cerevisiae

suspended in synthetic medium and the micrograph (b, magnified at 750x), showing dense layers of dry cells adsorbed onto surfaces of three neighboring air bubbles in the dry foam.

Figure 3.3 Flocculation observed (optical microscope, magnified at 40x) in samples obtained at an industrial alcohol plant during fermentation of sugarcane molasses.

Figure 3.4 Diagram of an annexed distillery illustrating the interactions between sugar mill and distillery in an integrated alcohol factory.

Figure 3.5 Fed-batch fermentation with cell recycling.

Figure 3.6 Multistage continuous system with cell recycling.

Figure 3.7 Control room of a commercial ethanol plant.

Chapter 4: Production of fermentable sugars from sugarcane bagasse

Figure 4.1 Typical ethanol production process from bagasse.

Figure 4.2 Schematic of pilot-scale horizontal reactor (Zhang

et al

. 2013a).

Figure 4.3 Kinetics of enzymatic hydrolysis of bagasse pretreated at different acid contents, temperatures, and times in a pilot scale reactor (Zhang

et al

. 2013a).

Figure 4.4 Relationships between glucan digestibility and solution pH.

Chapter 5: Chemicals manufacture from fermentation of sugarcane products

Figure 5.1 Processing steps from each biomass feedstock. Primary processing is required to liberate the carbohydrate polymers starch, cellulose, hemicellulose, and the disaccharide sucrose. Sucrose can be used directly in fermentations, whereas the polymers require secondary processing to release fermentable sugars.

Figure 5.2 Processing streams from harvested sugarcane to crystal sugar, which increases in value as the sucrose becomes more refined. Examples of products that may be derived from each stream with chemical products from fermentation possible at each stage.

Figure 5.3 Sucrose metabolism. Sucrose permease (1), sucrose PTS (2), and sucrose permease (3) are prokaryotic systems; hexose transporter (4) is the

Saccharomyces cerevisiae

system; sucrose and fructose PTS (5a and 5b) is the

Mannheimia succiniciproducens

system; periplasmic space is shaded grey and the cytoplasm is the inner area shaded white.

Figure 5.4 Metabolism of d-xylose and l-arabinose. Solid arrows indicate pathways found in yeast and filamentous fungi, and dashed arrows indicate prokaryote pathways. AR, aldose reductase; LAD, l-arabitol dehydrogenase; LXR, l-xylulose reductase; XD, xylitol dehydrogenase; DXR, d-xylulose kinase; LAI, l-arabinose isomerase; LRK, l-ribulose kinase; LR5PE, l-ribulose 5-phosphate epimerase; DXI, d-xylose isomerase.

Figure 5.5 Overall bioprocessing steps from stored fermentable sugars to the desired product and waste streams. After fermentation, the cellular biomass is typically separated from the aqueous stream by centrifugation before purification of the product chemical from the aqueous stream. The wastewater may be disposed of or recycled following decontamination, and the cellular biomass may be anaerobically digested to generate heat and power from biogas or used as animal feed.

Chapter 7: Hydrothermal liquefaction of lignin

Figure 7.1 The monolignols.

Figure 7.2 Schematic representation of lignin.

Figure 7.3 Primary interunit linkages.

Figure 7.4 Syringol chemical degradation pathway proposed by Miller et al.

Figure 7.5 Approximation of the bond energies comprising the typical β-O-4 lignin linkage structure (highlighted bond energies are in units of kJ/mol).

Chapter 8: Conversion of sugarcane carbohydrates into platform chemicals

Figure 8.1 Current and potential products from sugarcane.

Figure 8.2 Top 10 chemicals produced from sugars.

Figure 8.3 Acid-catalyzed decomposition of carbohydrates.

Figure 8.4 Furfural as a platform chemical.

Figure 8.5 HMF/CMF/BMF as a platform chemical.

Figure 8.6 Levulinic acid as a platform chemical.

Figure 8.7 Schematic of Biofine process (Hayes

et al.

2006).

Chapter 9: Cogeneration of sugarcane bagasse for renewable energy production

Figure 9.1 Typical sugarcane composition.

Figure 9.2 Typical bagasse composition.

Figure 9.3 Calculated boiler station efficiency (% GCV basis) required to balance the production and consumption of bagasse in a sugar factory for different sugarcane fiber levels.

Figure 9.4 Calculated boiler station efficiency (% GCV basis) required to balance the production and consumption of bagasse in a sugar factory for varying bagasse ash contents.

Figure 9.5 Typical arrangement of a sugar factor steam cycle without large-scale cogeneration.

Figure 9.6 Crushing season bagasse energy use in a typical sugar factory.

Figure 9.7 SOC for different vapor bleeding arrangements.

Figure 9.8 Calculated effect of evaporation on the loss of combustible fiber and loss of total stockpile mass. Calculations assume slow oxidation of combustible fiber supplies all the energy used for evaporation (Mann 2010).

Figure 9.9 A possible arrangement of a steam cycle for a sugar factor steam setup for cogeneration.

Figure 9.10 Crushing season bagasse energy use in a sugar factory setup for cogeneration.

Chapter 10: Pulp and paper production from sugarcane bagasse

Figure 10.1 Photograph of (a) bagasse pith and (b) whole bagasse (Rainey 2009).

Figure 10.2 Sketch of a depither.

Figure 10.3 Typical arrangement of a bank of depithers.

Figure 10.4 Effect of bagasse aging on brightness.

Figure 10.5 pH, brightness, and yellowness of stored bagasse through the stockpile.

Figure 10.6 Bagasse digestion system for pulping agricultural fibers.

Figure 10.8 Pulp and handsheet properties of Kraft bagasse pulp compared with Kraft wood pulp.

Figure 10.7 Bagasse pulp fiber length distribution (Rainey

et al.

2009; with permission from the authors).

Chapter 11: Sugarcane-derived animal feed

Figure 11.1 General schematic of sugarcane processing and sugar production.

Chapter 12: Integrated first- and second-generation processes for bioethanol production from sugarcane

Figure 12.1 Simplified block flow diagram of the integrated first- and second-generation ethanol production process.

Figure 12.2 Scheme of the interaction among the main steps of the integrated first- and second-generation ethanol production process.

Figure 12.3 Results for ethanol and electricity production. 1G: optimized first-generation autonomous distillery producing surplus lignocellulosic material for the stand-alone second-generation plant; 1G2G: integrated first- and second-generation sugarcane biorefinery; 2G: stand-alone second-generation process; 1G + 2G: independent first- and second-generation ethanol from sugarcane.

Figure 12.4 Internal rate of return (IRR) and investment required for first- and second-generation ethanol production from sugarcane. 1G: optimized first-generation autonomous distillery producing surplus lignocellulosic material for the stand-alone second-generation plant; 1G2G: integrated first- and second-generation sugarcane biorefinery; 2G: stand-alone second-generation process; 1G + 2G: independent first- and second-generation ethanol from sugarcane.

Chapter 13: Greenhouse gas abatement from sugarcane bioenergy, biofuels, and biomaterials

Figure 13.1 Life cycle of sugarcane products.

Figure 13.2 Indicative ‘cradle to factory gate’ greenhouse gas emissions for bioethanol and bioplastics relative to the reference fossil fuel, showing the influence of LUC and allocation method. Data derived from selected studies with “cradle-to-factory-gate” system boundaries, compatible functional units and sufficient transparency to present a contributional breakdown: (1) values for “cane growing, ” “processing,” and “transport” for ethanol from sugarcane juice are averages for a range of sugarcane growing regions, including Argentina (Amores

et al.

2013), Mexico (Garcia

et al.

2011), and Brazil (Hoefnagels

et al.

2010). (2) Values for “land-use change” and variation due to alternative allocation approaches (energy, mass, and economic allocation, and system expansion) for ethanol derived from Hoefnagels

et al.

(2010) for Brazil. (3) Values for ethanol from molasses are averages across a range of sugarcane growing regions, including Argentina (Amores

et al.

2013), Mexico (Garcia

et al.

2011), and Australia (Renouf

et al.

2011). (4) Values for low-density polyethylene (LDPE) plastic from sugarcane juice derived from Liptow and Tillman (2012).

Figure 13.3 Indicative ‘cradle to farm gate’ greenhouse gas emissions for harvested sugarcane. This example represented a production system involving supplementary irrigation, mechanical cultivation and harvesting, with a portion of the crop being burnt before harvesting.

Figure 13.4 Fossil energy ratio (FER) of biofuels (MJ bioethanol output/MJ fossil energy input).

Chapter 14: Environmental sustainability assessment of sugarcane bioenergy

Figure 14.1 Value chain of sugarcane in Thailand.

Figure 14.2 Average impact contribution from cradle to gate of molasses-based ethanol production.

List of Tables

Chapter 1: The sugarcane industry, biofuel, and bioproduct perspectives

Table 1.1 Potential chemicals and bioproducts from biomass (O'Hara

et al.

2013)

Chapter 2: Sugarcane biotechnology: tapping unlimited potential

Table 2.1 Potential promoters identified for constitutive, tissue-specific, or inducible transgene expression in sugarcane

Chapter 4: Production of fermentable sugars from sugarcane bagasse

Table 4.1 Comparison of pretreatment effectiveness by glycerol, PG and EG solutions in the presence of 1.2% H

2

SO

4

and 10% water at 130 °C for 30 min (Zhang

et al

. 2013c)

Table 4.2 Results from pretreatment by AC/AG solvents at 90 °C for 30 min in the presence of 1.2% H

2

SO

4

(Zhang

et al

. 2013e)

Chapter 5: Chemicals manufacture from fermentation of sugarcane products

Table 5.1 Sugar composition and relative price of various sugarcane processing intermediates and products

Chapter 7: Hydrothermal liquefaction of lignin

Table 7.1 Summary of operating conditions for thermochemical processes

Table 7.2 Mass percentage of extracts from BCD (Vigneault

et al

. 2006)

Table 7.3 Results from Zabaleta (2012) of the BCD product trends and lignin feedstock molecular weight

Table 7.4 Maximum proportions (presented as yields) of compounds in the aqueous phase for varying reaction time (Wahyudiono

et al

. 2008)

Table 7.5 Summary of the findings in the literature for the hydrolysis of lignin

Table 7.6 Summary of the findings in the literature for the hydrolysis of lignin in subcritical and supercritical water without an alkali base

Table 7.7 Summary of the findings in the literature for the solvolysis of lignin with formic acid

Chapter 8: Conversion of sugarcane carbohydrates into platform chemicals

Table 8.1 Value-added products derived from carbohydrates (O'Hara

et al.

2013)

Chapter 9: Cogeneration of sugarcane bagasse for renewable energy production

Table 9.1 Typical efficiency loss components and calculated efficiency for a sugar factory boiler with bagasse fuel

Table 9.2 Crushing season conditions for a typical sugar factory

Table 9.3 Vapor bleeding arrangements and heating sources for primary, secondary, and ESJ heaters and pans (Mann

et al.

2015)

Table 9.4 Efficiency loss components and calculated efficiency for a new high-efficiency cogeneration boiler with bagasse fuel

Table 9.5 Crushing season conditions for a sugar factory setup for large-scale cogeneration

Chapter 10: Pulp and paper production from sugarcane bagasse

Table 10.1 Chemical composition of whole bagasse, depithed bagasse, and pith for Indian bagasse (Rao 1997), Australian bagasse (Rainey 2009), and Cuban bagasse (Lois and Suarez 1983, Lois-Correa 1986)

Table 10.2 Average chemical composition of whole bagasse, depithed bagasse, and pith

Table 10.3 Fuel properties of pith and bagasse mixtures (Mann and O'Hara 2012)

Table 10.4 Bleaching sequences

Table 10.5 Bagasse pulp morphology (Rainey 2009, Rainey

et al.

2010)

Table 10.6 Typical furnishes for newsprint and printing and writing paper

Chapter 11: Sugarcane-derived animal feed

Table 11.1 Dry matter (g/kg) and chemical composition (g/kg DM) of whole sugarcane used in animal feed

Table 11.2 Dry matter (g/kg) and chemical composition (g/kg DM) of sugarcane tops

Table 11.3 Chemical composition of sugarcane of molasses

Table 11.4 Dry matter (g/kg) and chemical composition (g/kg DM) of sugarcane silage

Chapter 13: Greenhouse gas abatement from sugarcane bioenergy, biofuels, and biomaterials

Table 13.1 LCA and carbon footprint studies of sugarcane products

Table 13.2 Default life cycle GHG abatement for different feedstocks emissions from land-use change. GHG savings are expressed as the percentage (%) reduction in GHG emissions relative to the reference fossil fuel

Chapter 14: Environmental sustainability assessment of sugarcane bioenergy

Table 14.1 Key characteristics of the molasses-based ethanol plant investigated

Table 14.2 Energy balance (MJ) for production of 1000 l molasses-based ethanol

a

Table 14.3 Life cycle GHG emissions of molasses-based ethanol and gasoline 95

Sugarcane-Based Biofuels and Bioproducts

 

 

EDITED BY

Ian M. O'Hara

and

Sagadevan G. Mundree

 

 

 

Copyright © 2016 by John Wiley & Sons, Inc. All rights reserved

Published by John Wiley & Sons, Inc., Hoboken, New Jersey

Published simultaneously in Canada

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Library of Congress Cataloging-in-Publication Data

Names: O'Hara, Ian M., editor. | Mundree, Sagadevan G., 1946- editor.

Title: Sugarcane-based biofuels and bioproducts / edited by Ian M. O'Hara and

Sagadevan G. Mundree.

Description: Hoboken, New Jersey : John Wiley & Sons, 2016. | Includes index.

Identifiers: LCCN 2016007511| ISBN 9781118719916 (cloth) | ISBN 9781118719923

(epub)

Subjects: LCSH: Biomass energy. | Sugarcane–Biotechnology.

Classification: LCC TP339 .S84 2016 | DDC 662/.88–dc23 LC record available at http://lccn.loc.gov/2016007511

Preface

As a society we are faced with significant issues. There is an urgent need to address the challenge of climate change while continuing to promote development in the world's poorest countries. From an agricultural perspective, our land, water, energy, and food systems are inextricably linked. New technologies are needed to provide sustainable energy solutions and at the same time enhance food availability and distribution.

Sugarcane is one of the world's most important agricultural crops with a long history of use for the production of food, energy, and coproducts. Growing across many countries in tropical and subtropical regions, sugarcane has a significant global footprint. The high photosynthetic efficiency and high biomass production makes sugarcane an ideal feedstock for both food production and the coproduction of non-fossil-based chemicals, polymers, and energy products.

While the opportunities for the use of sugarcane for ethanol production are well-known, there are many other potential products of similar or higher value that can be produced from the crop. Technology developments, most particularly in the fields of agricultural and industrial biotechnology, are providing new opportunities to diversify the revenue base for sugar producers. Not only does the application of this technology promote economic viability of sugarcane producers and their regional communities, it also helps to address our over-reliance on products from fossil-based resources, and hence contributes to global decarbonization activities. These economic, social, and environmental benefits, however, will only be achieved where technologies are adopted in an appropriate manner.

This book provides a comprehensive overview of current and future opportunities for the production of biofuels and bioproducts from sugarcane. The first section of the book (Chapters 1 and 2) provides an overview of the sugarcane industry and presents the opportunities and challenges in this area. This section also examines the sugarcane crop biotechnology and the opportunities that this field presents in enhancing opportunities for the production of bioproducts. The second section of the book (Chapters 3–12) provides detailed overviews of the current state-of-the-art relating to a variety of biofuel and bioproduct opportunities from sugarcane. These opportunities include more traditional products such as ethanol production, pulp and paper, animal feed products and cogeneration to future opportunities such as the production of fermentable sugars from bagasse and their subsequent conversion into specialty chemical products. The final section of the book addresses aspects relating to sugarcane biofuel and bioproduct sustainability, techno-economics, and whole-of-system process integration.

The editors are very grateful to the many authors who contributed to this book. All of the authors are recognized as leading experts in their fields and provide unique perspectives as a result of their many decades of experience in sugar, biofuels, and bioproducts research. Without their contributions, this book would not have been possible and we appreciate their insights and highly value the contributions that they have made.

Ian M. O'HaraSagadevan G. Mundree9 July 2015Brisbane, Australia

List of contributors

Sébastien Bonnet

Life Cycle Sustainability Assessment Laboratory, The Joint Graduate School of Energy and Environment (JGSEE), King Mongkut's University of Technology Thonburi (KMUTT), Bangkok, Thailand; Center of Excellence on Energy Technology and Environment, PERDO, Bangkok, Thailand

Antonio Bonomi

Laboratório Nacional de Ciência e Tecnologia do Bioetanol (CTBE), Centro Nacional de Pesquisa em Energia e Materiais (CNPEM), Campinas, Brazil; Faculdade de Engenharia Química, Universidade Estadual de Campinas (FEQ/UNICAMP), Campinas, Brazil

Anthony K. Brinin

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Otávio Cavalett

Laboratório Nacional de Ciência e Tecnologia do Bioetanol (CTBE), Centro Nacional de Pesquisa em Energia e Materiais (CNPEM), Campinas, Brazil

Geoff Covey

Covey Consulting, Melbourne, Australia

Sudipta S. Das Bhowmik

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Marina O. de Souza Dias

Instituto de Ciência e Tecnologia (ICT), Universidade Federal de São Paulo (UNIFESP), São Paulo, Brazil; Laboratório Nacional de Ciência e Tecnologia do Bioetanol (CTBE), Centro Nacional de Pesquisa em Energia e Materiais (CNPEM), Campinas, Brazil

William O.S. Doherty

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Kameron G. Dunn

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Troy Farrell

Mathematical Sciences, Queensland University of Technology (QUT), Brisbane, Australia

Rubens M. Filho

Laboratório Nacional de Ciência e Tecnologia do Bioetanol (CTBE), Centro Nacional de Pesquisa em Energia e Materiais (CNPEM), Campinas, Brazil; Faculdade de Engenharia Química, Universidade Estadual de Campinas (FEQ/UNICAMP), Campinas, Brazil

Shabbir H. Gheewala

Life Cycle Sustainability Assessment Laboratory, The Joint Graduate School of Energy and Environment (JGSEE), King Mongkut's University of Technology Thonburi (KMUTT), Bangkok, Thailand; Center of Excellence on Energy Technology and Environment, PERDO, Bangkok, Thailand

Ava Greenwood

Mathematical Sciences, Queensland University of Technology (QUT), Brisbane, Australia

Mark D. Harrison

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Philip A. Hobson

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Cecília Laluce

Biochemistry and Chemical Technology Department, Institute of Chemistry, Univ Estadual Paulista (UNESP), São Paulo, Brazil

Guilherme R. Leite

Biochemistry and Chemical Technology Department, Institute of Chemistry, Univ Estadual Paulista (UNESP), São Paulo, Brazil

Anthony P. Mann

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Sagadevan G. Mundree

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Ian M. O'Hara

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Darryn W. Rackemann

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Thomas J. Rainey

School of Chemistry, Physics and Mechanical Engineering, Science and Engineering Faculty, Queensland University of Technology (QUT), Brisbane, Australia

Marguerite A. Renouf

School of Geography, Planning and Environmental Management, Faculty of Science, University of Queensland, St. Lucia, Brisbane, Australia

Karen T. Robins

Sustain Biotech Pty Ltd, Sydney, Australia

Thapat Silalertruksa

Life Cycle Sustainability Assessment Laboratory, The Joint Graduate School of Energy and Environment (JGSEE), King Mongkut's University of Technology Thonburi (KMUTT), Bangkok, Thailand; Center of Excellence on Energy Technology and Environment, PERDO, Bangkok, Thailand

Robert E. Speight

School of Chemistry, Physics and Mechanical Engineering, Science and Engineering Faculty, Queensland University of Technology (QUT), Brisbane, Australia

Ricardo Ventura

Integra Consultoria Química LTDA, Ribeirão Preto, Brazil

Brett Williams

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Thamires T. Zamai

Biochemistry and Chemical Technology Department, Institute of Chemistry, Univ Estadual Paulista (UNESP), São Paulo, Brazil

Bruna Z. Zavitoski

Biochemistry and Chemical Technology Department, Institute of Chemistry, Univ Estadual Paulista (UNESP), São Paulo, Brazil

Zhanying Zhang

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

Part ISugarcane for biofuels and bioproducts

Chapter 1The sugarcane industry, biofuel, and bioproduct perspectives

Ian M. O'Hara

Centre for Tropical Crops and Biocommodities, Queensland University of Technology (QUT), Brisbane, Australia

1.1 Sugarcane – a global bioindustrial crop

Sugar (or more specifically sucrose) is one of the major food carbohydrate energy sources in the world. It is used as a sweetener, preservative, and colorant in baked and processed foods and beverages and is one of lowest cost energy sources for human metabolism.

On an industrial scale, sucrose is produced from two major crops – sugarcane, grown in tropical and subtropical regions of the world, and sugar beet, grown in more temperate climates. Sugarcane, however, accounts for the vast majority of global sugar production.

For much of the history of sugarcane production, sugar was a scarce and highly valued commodity. Sugarcane processing focused on extracting sucrose as efficiently as possible for the lucrative markets in the United Kingdom and Europe. The potential for the production of alternative products from sugarcane, however, has long been recognized. The key process by-products including bagasse, molasses, mud, and ash have all been investigated as a basis for the production of alternative products (Rao 1997, Taupier and Bugallo 2000).

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