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This book provides an introduction to basic thermodynamic engine cycle simulations, and provides a substantial set of results. Key features includes comprehensive and detailed documentation of the mathematical foundations and solutions required for thermodynamic engine cycle simulations. The book includes a thorough presentation of results based on the second law of thermodynamics as well as results for advanced, high efficiency engines. Case studies that illustrate the use of engine cycle simulations are also provided.
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Seitenzahl: 547
Veröffentlichungsjahr: 2015
Jerald A. Caton
Department of Mechanical Engineering Texas A&M University College Station, TX, USA
This edition first published 2016 © 2016 John Wiley & Sons, Ltd
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Library of Congress Cataloging-in-Publication DataCaton, J. A. (Jerald A.) An introduction to thermodynamic cycle simulations for internal combustion engines / Jerald A Caton. pages cm Includes bibliographical references and index. ISBN 978-1-119-03756-9 (cloth) 1. Internal combustion engines–Thermodynamics–Computer simulation. 2. Internal combustion engines–Thermodynamics–Mathematical models. I. Title. TJ756.C38 2015 629.25001'5367–dc23
2015022961
A catalogue record for this book is available from the British Library.
ISBN: 9781119037569
Cover image: teekid/Getty
To my wife, Roberta, our children, Jacob, Lewis and Kassandra, and our grandchildren
Chapter 4
Table 4.1
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Chapter 7
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Chapter 11
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Chapter 12
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Chapter 13
Table 13.1
Chapter 14
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Chapter 15
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Chapter 17
Table 17.1
Chapter 18
Table 18.1
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Table 18.3
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Table 18.5
Cover
Table of Contents
Preface
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The use of engine cycle simulations is an important aspect of engine development, and yet there is limited comprehensive documentation available on the formulations, solution procedures, and detailed results. Since beginning in the 1960s, engine cycle simulations have evolved to their current highly sophisticated status. With the concurrent development of fast and readily available computers, these simulations are used in routine engine development activities throughout the world. This book provides an introduction to basic thermodynamic engine cycle simulations and provides a substantial set of results.
This book is unique and provides a number of features not found elsewhere, including:
comprehensive and detailed documentation of the mathematical formulations and solutions required for thermodynamic engine cycle simulations;
complete results for instantaneous thermodynamic properties for typical engine cycles;
self-consistent engine performance results for one engine platform;
a thorough presentation of results based on the second law of thermodynamics;
the use of the engine cycle simulation to explore a large number of engine design and operating parameters via parametric studies;
results for advanced, high efficiency engines;
descriptions of the thermodynamic features that relate to engine efficiency and performance;
a set of case studies that illustrate the use of engine cycle simulations—these case studies consider engine performance as functions of engine operating and design parameters;
a detailed evaluation of nitric oxide emissions as functions of engine operating parameters and design features.
Although this book focuses on the spark-ignition engine, the majority of the development and many of the results are applicable (with modest adjustments) to compression-ignition (diesel) engines. In fact, the major difference between the two engines relates to the combustion process, and these differences are mostly related to the details and not the overall process. But to be consistent, extrapolations to compression-ignition engines are largely avoided.
The examples and case studies are based on an automotive engine, but the procedures and many of the results are valid for other engine classifications. In addition, the thermodynamic simulation could be used for these other applications. Many of the results are fairly general and would be applicable to most engines. For example, results highlighting the difficulty of converting thermal energy into work (a consequence of the fundamental thermodynamics) applies to all engines.
Although the main purpose of the writing of this book was to document the development and use of thermodynamic engine cycle simulations, a secondary purpose was to stimulate the interest and excitement of using fundamental thermodynamic principles to understand a complex device. As the following pages will demonstrate, many phenomena related to engine operation and design may be understood in a more complete fashion by focusing on the fundamental thermodynamics.
The work of Professor John B. Heywood needs to be acknowledged as a major part of the foundations of the material in this book. These foundations are recognized in the book by numerous citations to the work of Professor Heywood, his colleagues, and his students.
The author has enjoyed his work on this topic and writing this book. He hopes that the reader will gain insight into engine design and operation, and be stimulated to use engine cycle simulations to answer his/her own questions. Although this presentation and these results have been examined by many reviewers, any mistakes remaining are the sole responsibility of the author. Notification of the author of these mistakes and suggestions for improvements would be greatly appreciated.
The internal combustion (IC) engine is a spectacular, complex device that has been an unqualified success. The IC engine is probably best known as the power plant for vehicles, but, of course, is also successfully used in a variety of other applications. These other applications include, for example, simple garden equipment, stationary electrical power generation, locomotives, and ships. A powerful approach to aid in the design and understanding of these engines is through the use of mathematical simulations.
Engine cycle simulations have been developed and used to study a variety of features and issues relative to IC engines since the 1960s. In the beginning, engine cycle simulations were fairly elementary, and were limited by both computing capabilities and a lack of knowledge concerning key sub-models. In time, these simulations have become more complete and more useful.
Today, engine cycle simulations are sophisticated, complex computer programs that provide both global engine performance parameters as well as detailed, time-resolved information. Many of these simulations contain advanced and detailed sub-models for the fluid mechanics, heat transfer, friction, combustion, and chemical kinetics. The most advanced simulations include calculations in three dimensions. Some of these simulations are grouped in the general category of computational fluid dynamics (CFD). Some comments on the early history (pre-1990) of the development of engine simulations may be found in References 1–3.
As mentioned above, IC engines have been an unqualified success in several major economic markets. Certainly, as the propulsion unit for light duty vehicles, the IC engine has been a significant accomplishment. The number of such vehicles and their engines is estimated at one billion throughout the world, and is expected to be about two billion by 2020. For a rather complex, major device, these are exceptional numbers. Other applications of IC engines include stationary power generation, marine propulsion, small utility, off-road, and agriculture.
The reasons for the success of the IC engine have been well documented (e.g., References 2, 4, and 5). These reasons include relatively low initial cost, high power density, reasonable driving range (say, more than 200 miles for a standard fuel tank size), able to refuel on the order of minutes at many locations, robust and versatile, reasonably efficient, able to meet regulated emission limits, and well matched to available fuels. This last item is particularly important and results in some of the other favorable features.
Liquid hydrocarbon fuels (such as gasoline and diesel) possess relatively high energy densities, are relatively safe and stable, and (currently) are widely available. In addition, these fuels possess excellent characteristics for combustion processes utilized by spark-ignited and compression-ignited engines.
