Mechatronics for Complex Products and Systems - Zhuming Bi - E-Book

Mechatronics for Complex Products and Systems E-Book

Zhuming Bi

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Beschreibung

A project-based approach to designing mechatronic systems with new and emerging technologies

In Mechatronics for Complex Products and Systems: Project-Based Designs for Cyber-Physical Systems, Digital Twins, and Other Emerging Technologies, distinguished researcher Dr. Zhuming Bi delivers an expert discussion of real-world mechatronics skills that students will need in their engineering careers.

The book explains the characteristics and innovation principles underlying mechatronic systems, including modularization, adaptability, predictability, sustainability, and concurrent engineering. A mechatronic system is decomposed into a set of mechatronic functional modules such as power systems, actuating systems, sensing systems, systems of signal conditioning and processing, and control systems.

The author also offers:

  • A thorough introduction from classic integration of mechanical, electronic and electrical systems to more complex products and systems, including cyber-physical systems, robotics, human-robot interactions, digital twins, and Internet of Things applications
  • Insightful project assignments that help reinforce a practical understanding of a learning subject
  • Practical discussions of real-world engineering problems
  • Comprehensive guidance on how to select the right type of sensors, motors, and controllers for a variety of mechatronic functional modules

Perfect for advanced undergraduate and graduate students of mechatronics, Mechatronics for Complex Products and Systems will also benefit professional engineers working on interdisciplinary projects enabled by digital technologies, Internet of Things (IoT), and Artificial Intelligence (AI).

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Seitenzahl: 1087

Veröffentlichungsjahr: 2025

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Mechatronics for Complex Products and Systems

Project‐Based Design Approaches for Robots, Cyber‐Physical Systems, Digital Twins, and Other Emerging Technologies

Zhuming Bi

Civil and Mechanical EngineeringPurdue University Fort WayneFort Wayne, IN, USA

Copyright © 2025 by John Wiley & Sons, Inc. All rights reserved, including rights for text and data mining and training of artificial technologies or similar technologies.

Published by John Wiley & Sons, Inc., Hoboken, New Jersey.Published simultaneously in Canada.

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Library of Congress Cataloging‐in‐Publication Data Applied for:

Hardback ISBN: 9781394209590

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Preface

In this book, Project‐Based Design Approach is a methodological framework to integrate a number of multidisciplinary design methods, including Model‐Based System Engineering (MSBE), to support needs‐driven designs of Robots, Cyber‐Physical Systems (CPSs), Internet of Things (IoT), Human‐Cyber Physical Systems (HCPS), and beyond. This book aims to provide an alternative textbook on Mechatronics with the improvement on (1) the theoretical foundation of mechatronics, (2) a methodological framework to enable needs‐driven designs of multi‐, inter‐, intra‐, or cross‐disciplinary products or systems, and (3) the evolution of mechatronics in the digital era.

The author has worked and taught in the field of Mechatronics for over three decades. His professional development has been accompanied and greatly influenced by the continuous evolution of Mechatronics in three decades. As an emerging discipline, Mechatronics has been broadened rapidly due to its applicability and compatibility to many new technologies including Digital Twins (DT), CPS, Human‐Robot‐Interaction (HRI), IoT, Artificial Intelligence (AI), Blockchain Technologies (BCT), and Metaverse. In contrast, the evolution of Engineering Education has lagged significantly to catch up with the educational needs, especially in the field of Mechatronics. This book‐writing proposal is highly motivated by the author’s desire to expand the coverage of existing mechatronic textbooks beyond conventional mechanical designs, electrical and electronic designs, control designs, and robotics. Existing textbooks used to be excellent sources for students in their respective engineering disciplines to explore multidisciplinary solutions to real‐world design problems from scratches. However, these textbooks are gradually outdated and become not suitable for next‐generation students. With the rapidly developed technologies, the innovations on modern products depend mostly on learning and understanding customers’ needs, identifying and selecting off‐the‐shelf Mechatronic Functional Modules (MFMs), assembling selected MEMs as an integrated solution, and verifying and validating design solutions thoroughly before a finalized design solution is turned into its physical model to meet customers’ needs. Available textbooks cover mostly on disciplinary knowledge for designs of integrated mechatronic components; they lack a theoretical foundation to explain what innovations of mechatronics are and why the thoughts on mechatronics are so critical to design successful products. In addition, the contents are outdated and yet cover numerous newly developed technologies such as DT, CPS, and HRI. Therefore, this author believes that instructors in Mechatronics can have some better options in guiding next‐generation engineers to seek their own answers to some fundamental questions such as, what is the philosophy of mechatronics?, how to make a mechatronic product or system innovative?, what is the theoretical fundamental to make mechatronics unique?, how to integrate AI and multidisciplinary design methods in mechatronic design?, what is the role of mechatronics in the digital era? and how to use a mechatronic design approach to develop ever‐complicating products and systems?

The book is organized comprehensively in five innovative ways: (1) discuss main‐stream multidisciplinary design methods including MBSE, Concurrent Design Optimization (CDO), Axiomatic Design Theory (ADT), and Virtual Verification and Validation (VVV) with the emphases on their roles in creating the innovations of mechatronic systems. (2) Generalize the concept of a mechatronic system as an integrated solution by assembling and interacting a set of static and dynamic, sole‐disciplinary and multi‐disciplinary, virtual or physical MFMs that add values to system in their own ways. Students will be educated mainly on how to interpret customers’ needs into system‐level Functional Requirements (FRs), decompose high‐level FRs into low‐level sub‐FRs, and finally to select right MFMs to meet sub‐FRs, respectively. Knowledge, experience, and skills to design and implement functional modules are secondary. (3) Emphasize the innovations of a mechatronic product on selection, integration, coordination, collaboration, and cooperation of MFMs to achieve system‐level objectives rather than innovations on individual MEMs. (4). Develop a methodological framework for students to utilize appropriate multidisciplinary methods at different development phases of mechatronic products. (5) Broaden mechatronics to cover most relevant and influential technologies including DT‐I, Digital Triad (DT‐II) CPSs, HRI, HCPSs, IoT, Cloud Computing (CC), BCT, and Metaverses.

The book is structured as a textbook for (1) a core undergraduate course on Mechatronics and Robotics, (2) a graduate‐level course in combined mechanical, electrical, and computer engineering program, and (3) a graduate‐level elective course in Manufacturing Engineering (ME), System Engineering (SE), and Industry Engineering (IE). It also serves as a comprehensive reference and a design manual for engineers in developing sustainable mechatronic products and systems in the applications of automotive, aerospace, defense, agriculture, services, and healthcare industries.

About the Companion Website

This book is accompanied by a companion website:

www.wiley.com/go/bi/mechatronics 

For the purpose of being used as a text book for Robotics, Mechatronics, Cyber‐Physical Systems, or Digital Manufacturing, this product is accompanied by PPT presentations for all 15 chapters.

1Introduction

1.1 Introduction