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Muammer Koc

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Beschreibung

Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. * Offers a comprehensive overview of advanced materials manufacturing processes * Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications * Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

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Seitenzahl: 1028

Veröffentlichungsjahr: 2019

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Modern Manufacturing Processes

Edited by

Muammer Koç and Tuğrul Özel

Copyright

This edition first published 2019

© 2019 John Wiley & Sons inc.,

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, except as permitted by law. Advice on how to obtain permission to reuse material from this title is available at http://www.wiley.com/go/permissions.

The right of Koç Muammer, Tuğrul Özel to be identified as the authors of the editorial material in this work has been asserted in accordance with law.

Registered Office

John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, USA

Editorial Office

111 River Street, Hoboken, NJ 07030, USA

For details of our global editorial offices, customer services, and more information about Wiley products visit us at www.wiley.com.

Wiley also publishes its books in a variety of electronic formats and by print‐on‐demand. Some content that appears in standard print versions of this book may not be available in other formats.

Limit of Liability/Disclaimer of Warranty

In view of ongoing research, equipment modifications, changes in governmental regulations, and the constant flow of information relating to the use of experimental reagents, equipment, and devices, the reader is urged to review and evaluate the information provided in the package insert or instructions for each chemical, piece of equipment, reagent, or device for, among other things, any changes in the instructions or indication of usage and for added warnings and precautions. While the publisher and authors have used their best efforts in preparing this work, they make no representations or warranties with respect to the accuracy or completeness of the contents of this work and specifically disclaim all warranties, including without limitation any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives, written sales materials or promotional statements for this work. The fact that an organization, website, or product is referred to in this work as a citation and/or potential source of further information does not mean that the publisher and authors endorse the information or services the organization, website, or product may provide or recommendations it may make. This work is sold with the understanding that the publisher is not engaged in rendering professional services. The advice and strategies contained herein may not be suitable for your situation. You should consult with a specialist where appropriate. Further, readers should be aware that websites listed in this work may have changed or disappeared between when this work was written and when it is read. Neither the publisher nor authors shall be liable for any loss of profit or any other commercial damages, including but not limited to special, incidental, consequential, or other damages.

Library of Congress Cataloging‐in‐Publication Data

Names: Koç, Muammer, 1968‐ editor. | Özel, Tuğrul, 1967‐ editor.Title: Modern manufacturing processes / edited by Muammer Koç, Tuğrul Özel.Description: Hoboken, NJ, USA : John Wiley & Sons, [2019] | Includes bibliographical references and index. |Identifiers: LCCN 2019000636 (print) | LCCN 2019001369 (ebook) | ISBN 9781119120674 (Adobe PDF) | ISBN 9781119120391 (ePub) | ISBN 9781118071922 (hardcover)Subjects: LCSH: Manufacturing processes.Classification: LCC TS183 (ebook) | LCC TS183 .M616 2019 (print) | DDC670–dc23LC record available at https://lccn.loc.gov/2019000636

Cover Design: Wiley

Cover Image: © Baloncici/Getty Images

Foreword

It is our pleasure to share this book on Modern Manufacturing Processes with prospective readers of various background and purposes. The book project has taken longer than we expected due to various unexpected reasons and issues, but with the strong will and continuous support of the contributing colleagues, friends, and authors, we have finalized it.

We believe that this book will bring a new face and approach to the knowledge‐body, learning and teaching of the manufacturing science, technology, and art. It contains 20 distinct chapters focusing on various, quite broad, and novel topics and methods of manufacturing processes ranging from unconventional deformation process technologies to innovative material‐removal processes and from tooling‐based to tool‐less rapid manufacturing technologies. It differs from traditional manufacturing books mainly in that it only focuses on nontraditional, emerging, and innovative manufacturing process technologies, some of which have been used only recently in mass production, and some are still viable choices for small volume and high‐end production cases.

We would like to take this opportunity to present our gratitude and thanks to all contributing authors and their co‐workers for their commitment and continuous updates on the content of their chapters. We also acknowledge the support of our publishing staff members for their facilitating and encouragements.

June 2019

Koç Muammer and Tuğrul Özel

List of Contributors

Isabel Bagudanch

Departament d’Enginyeria Mecànica i de la Construcció Industrial

EPS – Universitat de Girona

c/M. Aurèlia CapmanyGirona 17003, Spain

Mustafa Bakkal

Faculty of Mechanical Engineering

Istanbul Technical University

Istanbul, Turkey

Elisabetta Ceretti

Department of Mechanical and Industrial Engineering

University of Brescia

Via Branze 38, 25123 Brescia, Italy

Joaquim Ciurana

Department of Mechanical Engineering and Industrial Construction, Product Process and Production Engineering Research Group

School of Engineering, University of Girona

Girona, Spain

Ömer N. Cora

Department of Mechanical Engineering

Karadeniz Technical University

Trabzon, Turkey

Luis Criales

Manufacturing and Automation Research Laboratory, Department of Industrial and Systems Engineering

School of Engineering, Rutgers University

Piscataway, NJ 08854, USA

Amir Daneshi

Institute of Grinding and Precision Technology (KSF)

Hochschule Furtwangen University

Furtwangen im Schwarzwald, Germany

Jordi Delgado

Department of Mechanical Engineering and Industrial Construction, Product Process and Production Engineering Research Group

School of Engineering, University of Girona

Girona, Spain

Asier Fernández

Department of Mechanical Engineering

University of Basque Country UPV/EHU

Bilbao, Spain

Inés Ferrer

Department of Mechanical Engineering and Industrial Construction

University of Girona

Girona, Spain

Antonio Fiorentino

Department of Mechanical and Industrial Engineering

University of Brescia

Via Branze 38, 25123 Brescia, Italy

Gerardo García

Center for Innovation in Design and Technology

Tecnológico de Monterrey

Monterrey, México

Maria Luisa Garcia‐Romeu

Departament d’Enginyeria Mecànica i de la Construcció Industrial

EPS – Universitat de Girona

c/M. Aurèlia CapmanyGirona 17003, Spain

Claudio Giardini

Department of Engineering

University of Bergamo

Via Pasubio 7b24044 Dalmine (Bg), Italy

Hüseyin S. Halkacı

Department of Mechanical Engineering

Konya Technical University

Konya, Turkey

MK‐C Hartl

Muhammad P. Jahan

Department of Mechanical and Manufacturing Engineering

Miami University

Oxford, OH 45056, USA

Martin B.G. Jun

School of Mechanical Engineering

Purdue University

585 Purdue Mall, West LafayetteIN 47907, USA

Ilyas Kacar

Department of Mechatronics Engineering

Nigde Omer Halisdemir University

Nigde, Turkey

Umut Karagüzel

Mechanical Engineering Department

Isik University

Istanbul, Turkey

Brad Kinsey

Muammer Koç

College of Science and Engineering, Divison of Sustainable Development

Hamad Bin Khalifa University

Doha, Qatar

Yannis Korkolis

Ali T. Kuzu

Faculty of Mechanical Engineering

Yeditepe University

Istanbul, Turkey

Aitzol Lamikiz

Department of Mechanical Engineering

University of Basque Country UPV/EHU

Bilbao, Spain

Silvia Martínez

Department of Mechanical Engineering

University of Basque Country UPV/EHU

Bilbao, Spain

Karla Monroy

Department of Mechanical Engineering and Industrial Construction, Product Process and Production Engineering Research Group

School of Engineering, University of Girona

Girona, Spain

Tuğrul Özel

Manufacturing and Automation Research Laboratory, Department of Industrial and Systems Engineering

School of Engineering, Rutgers University

Piscataway, NJ 08854, USA

Fahrettin Ozturk

Department of Mechanical Engineering

Ankara Yıldırım Beyazıt University

Ankara, Turkey

and

Strategy and Technology Management

Turkish Aerospace Industries Inc.

Ankara, Turkey

Simon S. Park

Department of Mechanical and Manufacturing Engineering

University of Calgary

Calgary, Alberta, Canada

Rogelio Pérez‐Santiago

Department of Industrial and Mechanical Engineering

Universidad de las Americas Puebla

Cholula, Mexico

Guillem Quintana

ASCAMM Technology Centre

Barcelona, Spain

Lidia Serenó

Department of Mechanical Engineering and Industrial Construction, Product Process and Production Engineering Research Group

School of Engineering, University of Girona

Girona, Spain

Ivan Tabernero

Department of Mechanical Engineering

University of Basque Country UPV/EHU

Bilbao, Spain

Taghi Tawakoli

Institute of Grinding and Precision Technology (KSF)

Hochschule Furtwangen University

Furtwangen im Schwarzwald, Germany

Dani Teixidor

Department of Mechanical Engineering and Industrial Construction

University of Girona

Girona, Spain

Serkan Toros

Department of Mechanical Engineering

Nigde Omer Halisdemir University

Nigde, Turkey

Mevlüt Türköz

Department of Mechanical Engineering

Konya Technical University

Konya, Turkey

Eneko Ukar

Department of Mechanical Engineering

University of Basque Country UPV/EHU

Bilbao, Spain

Durul Ulutan

Manufacturing and Automation Research Laboratory, Department of Industrial and Systems Engineering

School of Engineering, Rutgers University

Piscataway, NJ 08854, USA

Rahmi Ünal

Mechanical Engineering Department

Gazi University

Ankara, Turkey

Elisa Vázquez

Department of Mechanical Engineering and Civil Construction

Universitat de Girona

Girona, Spain

Minjie Wang

School of Mechanical Engineering

Dalian University of Technology

Dalian, PR China

Donggang Yao

School of Materials Science and Engineering

Georgia Institute of Technology

Atlanta, GA, USA

Danyang Zhao

School of Mechanical Engineering

Dalian University of Technology

Dalian, PR China

and

School of Materials Science and Engineering

Georgia Institute of Technology

Atlanta, GA, USA

Part IAdvanced Forming Processes