Petroleum Refining Design and Applications Handbook, Volume 4 - A. Kayode Coker - E-Book

Petroleum Refining Design and Applications Handbook, Volume 4 E-Book

A. Kayode Coker

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Beschreibung

PETROLEUM REFINING This fourth volume in the Petroleum Refining set, this book continues the most up-to-date and comprehensive coverage of the most significant and recent changes to petroleum refining, presenting the state-of-the-art to the engineer, scientist, or student. This book provides the design of heat exchanger equipment, crude oil fouling in pre-heat train exchangers, crude oil fouling models, fouling mitigation and monitoring, prevention and control of liquid and gas side fouling, using the Excel spreadsheet and UniSim design software for the design of shell and tube heat exchangers, double pipe heat exchangers, air-cooled exchangers, heat loss tracing for process piping, pinch analysis for hot and cold utility targets and process safety incidents involving these equipment items and pertinent industrial case studies. Use of UniSim Design (UniSim STE) software is illustrated in further elucidation of the design of shell and tube heat exchangers, condensers, and UniSim ExchangerNet R470 for the design of heat exchanger networks using pinch analysis. This is important for determining minimum cold and hot utility requirements, composite curves of hot and cold streams, the grand composite curve, the heat exchanger network, and the relationship between operating cost index target and the capital cost index target against DeltaTmin. Useful as a textbook, this is also an excellent, handy go-to reference for the veteran engineer, a volume no chemical or process engineering library should be without. Written by one of the world's foremost authorities, this book sets the standard for the industry and is an integral part of the petroleum refining renaissance. It is truly a must-have for any practicing engineer or student in this area. This groundbreaking new volume: * Assists engineers in rapidly analyzing problems and finding effective design methods and select mechanical specifications * Provides improved design manuals to methods and proven fundamentals of process design with related data and charts * Covers a complete range of basic day-to-day petroleum refining operations topics with new materials on significant industry changes * Extensive Excel spreadsheets for the design of process vessels for mechanical separation of two-phase and three-phase fluids, double-pipe heat exchanger, air-cooled exchanger, pinch analysis for hot and cold utility targets. * Provides UniSim ®-based case studies for enabling simulation of key processes outlined in the book * Helps achieve optimum operations and process conditions and shows how to translate design fundamentals into mechanical equipment specifications * Has a related website that includes computer applications along with spreadsheets and concise applied process design flow charts and process data sheets * Provides various case studies of process safety incidents in refineries and means of mitigating these from investigations by the US Chemical Safety Board * Includes a vast Glossary of Petroleum and Technical Terminology

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Seitenzahl: 1514

Veröffentlichungsjahr: 2023

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Table of Contents

Cover

Series Page

Title Page

Copyright Page

Companion Web Page

Dedication Page

Preface

Acknowledgments

21 Heat Transfer

21.1 Introduction

21.2 Details of Exchange Equipment

21.3 Factors Affecting Shell Selection

21.4 Common Combinations of Shell and Tube Heat Exchangers

21.5 Bending of Tubing

21.6 Shell-Side Baffles and Tube Supports

21.7 Tube Counts in Shells

21.8 Exchanger Surface Area

21.9 Tube Vibration

21.10 Types of Heat Exchange Operations

21.11 The Effectiveness—NTU Method

21.12 Pressure Drop, Δp

21.13 Heat Balance

21.14 Transfer Area

21.15 Fouling of Tube Surface

21.16 Exchanger Design

References

22 Energy Management and Pinch Technology

22.1 Introduction

22.2 Waste Heat Recovery

22.3 Process Integration and Heat Exchanger Networks

22.4 Pinch Technology

22.5 Energy Targets

22.6 The Heat Recovery Pinch and Its Significance

22.7 The Significance of the Pinch

22.8 A Targeting Procedure: The Problem Table Algorithm

22.9 The Grand Composite Curve

22.10 Stream Matching at the Pinch

22.11 Heat Exchanger Network Design

22.12 Heat Exchanger Area Targets

22.13 HEN Simplification

22.14 Number of Shell Target

22.15 Capital Cost Targets

22.16 Energy Targeting

22.17 Targeting and Design for Constrained Matches

22.18 Heat Engines and Heat Pumps for Optimum Integration

22.19 Pressure Drop and Heat Transfer in Process Integration

22.20 Total Site Analysis

22.21 Applications of Process Integration

22.22 Sitewide Integration

22.23 Flue Gas Emissions

22.24 Pitfalls in Process Integration

Glossary of Terms

Summary and Heuristics

Nomenclature

References

Bibliography

Appendix D

Appendix G

Appendix H

Glossary of Petroleum and Petrochemical Technical Terminologies

About the Author

Index