Process Control Design for Industrial Applications - Dumitru Popescu - E-Book

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Dumitru Popescu

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Beschreibung

This book presents the most important methods used for the design of digital controls implemented in industrial applications. The best modelling  and identification techniques for dynamical systems are presented as well as the algorithms for the implementation of the modern solutions of process control. The proposed described methods are illustrated by various case studies for the main industrial sectors

There exist a number of books related each one to a single type of control, yet usually without comparisons for various industrial sectors. Some other books present modelling and identification methods or signal processing. This book presents the methods to solve all the problems linked to the design of a process control without the need to find additional information.

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Veröffentlichungsjahr: 2017

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Table of Contents

Cover

Title

Copyright

Preface

List of Acronyms and Notations

1 Introduction – Models and Dynamic Systems

1.1. Overview

1.2. Industrial process modeling

1.3. Model classes

2 Linear Identification of Closed-Loop Systems

2.1. Overview of system identification

2.2. Framework

2.3. Preliminary identification of a CL process

2.4. CLOE class of identification methods

2.5. Application: identification of active suspension

3 Digital Control Design Using Pole Placement

3.1. Digital proportional-integral-derivative algorithm control

3.2. Digital polynomial RST control

3.3. RST control by pole placement

3.4. Predictive RST control

4 Adaptive Control and Robust Control

4.1. Adaptive polynomial control systems

4.2. Robust polynomial control systems

5 Multimodel Control

5.1. Construction of multimodels

5.2. Stabilization and control of multimodels

5.3. Design of multimodel command: fuzzy approach

5.4. Trajectory tracking

6 Ill-Defined and/or Uncertain Systems

6.1. Study of the stability of nonlinear systems from vector norms

6.2. Adaptation of control

6.3. Overvaluation of the maximum error for various applications

6.4. Fuzzy secondary loop control

7 Modeling and Control of an Elementary Industrial Process

7.1. Modeling and control of fluid transfer processes

7.2. Modeling and controlling liquid storage processes

7.3. Modeling and controlling the storage process of a pneumatic capacitor

7.4. Modeling and controlling heat transfer processes

7.5. Modeling and control of component transfer processes

8 Industrial Applications – Case Studies

8.1. Digital control for an installation of air heating in a steel plant

8.2. Control and optimization of an ethylene installation

8.3. Digital control of a thermoenergy plant

8.4. Extremal control of a photovoltaic installation

Appendix A: Matrix Transformation from Any Representation to the Companion Form or Arrow Form

A1.1. Transition from a companion matrix to an arrow form matrix

A1.2. Direct transition of a matrix of any form to an arrow form

Appendix B: Determination of the Maximum Error for Pole Placement for a Nonlinear Third-Order Process

Appendix C: Determining the Attractor in a Nonlinear Process Controlled by Linear Decoupling

Appendix D: Overvaluation of the Maximum Error in a Tracking Problem for a Lur’e Postnikov Type Process

Blibliography

Index

End User License Agreement

List of Tables

8 Industrial Applications – Case Studies

Table 8.1.

Characteristic parameters of the photovoltaic panel

Table 8.2.

Parameters obtained for the 2-D model

Guide

Cover

Table of Contents

Begin Reading

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Series EditorBernard Dubuisson

Process Control Design for Industrial Applications

Dumitru Popescu

Amira Gharbi

Dan Stefanoiu

Pierre Borne

First published 2017 in Great Britain and the United States by ISTE Ltd and John Wiley & Sons, Inc.

Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the Copyright, Designs and Patents Act 1988, this publication may only be reproduced, stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers, or in the case of reprographic reproduction in accordance with the terms and licenses issued by the CLA. Enquiries concerning reproduction outside these terms should be sent to the publishers at the undermentioned address:

ISTE Ltd

27-37 St George’s Road

London SW19 4EU

UK

www.iste.co.uk

John Wiley & Sons, Inc.

111 River Street

Hoboken, NJ 07030

USA

www.wiley.com

© ISTE Ltd 2017

The rights of Dumitru Popescu, Amira Gharbi, Dan Stefanoiu and Pierre Borne to be identified as the authors of this work have been asserted by them in accordance with the Copyright, Designs and Patents Act 1988.

Library of Congress Control Number: 2017930552

British Library Cataloguing-in-Publication Data

A CIP record for this book is available from the British Library

ISBN 978-1-78630-014-0

Preface

The purpose of this book is to present the various aspects and the different approaches most commonly employed in the control of industrial processes.

Considering that process control design is carried out using a model based approach, the modeling and identification of the systems are presented with the main objective of producing dynamic control models.

Using the chosen model, the control system is determined so as to ensure that the process satisfies the required level of performance. In the case of linear models, the main methods used in control design are based on the notion of pole placement.

In order to account for the fact that the chosen model is only a simplified and often imperfect description of the process’ behavior, more elaborate controls can be suggested: adaptive control, predictive control, internal model control, etc.

When the behavior of the process is strongly nonlinear, the use of a multimodel control can become necessary. The determination, choice and consideration of the various models that can describe the evolution of the process at various operating points depend on the validity of each of these models at the chosen operating points.

We propose a method for estimating the error induced by the models’ own estimation difficulties, and by the presence of uncertainties, noise and bounded perturbations.

After presenting the physical laws that govern the evolution of continuous variation processes, we go on to to explore in detail several real optimized control solutions, carried out in an industrial setting, providing the reader with a better understanding of the approaches developed.

Dumitru POPESCU, Amira GHARBI,

Dan STEFANOIU and Pierre BORNE

February 2017

List of Notations and Acronyms

Dynamic control model

Dynamic tracking model

AF-CLOE

Adaptively Filtered Closed Loop Output Error (identification method)

A,B,C,D

State-space representation of the continuous MIMO system

A

d

,B

d

,C

d

,D

d

State-space representation of the discrete MIMO system

A,b,c,d

State-space representation of the continuous SISO system

A

d

,b

d

,c

d

,d

d

State-space representation of the discrete SISO system

ARMAX

Model or class of identification models expressed by 3 terms: autoregressive (AR), moving average (MA) and exogenous control (X)

ARX

Identification model of autoregressive type (AR), with exogenous control (X)

(C,M)

Closed loop nominal system

(C,P)

Closed loop real system

DPRC

Differential Pressure Control System

FRC

Flow Control System

LRC

Level Control System

LS

Least Squares identification technique

RLS

Recursive Least Squares identification technique

PID

Proportional-integral-derivative algorithm

PRC

Pressure Control System

SM

State Model

TRC

Temperature Control System

BJ

Identification model of Box-Jenkins type

CL

Closed Loop (system, identification method etc.)

CLOE

Closed Loop Output Error (idenfication methods)

CLSI

Closed Loop System Identification

dB

decibel(s) – measuring unit for the signals/systems spectra

E-LSM

Extended Least Squares Method

F-CLOE

Filtered Closed Loop Output Error (identification method)

FIR

Finite Impulse Response (filter, system)

FT

Fourier Transform

G-CLOE

Generalized Closed Loop Output Error (identification method that replaces ARX model by BJ model)

G-LS

Generalized Least Squares (PEMM for the BJ model)

G(

s

)

Continuous system transfer function

G(

z

)

Discrete system transfer function

G

R

(

z

-1

), G

S

(

z

-1

)

Pre-specified polynomials for robust control

I-CLOE

Integral Closed Loop Output Error (identification method)I/O Input-Output (type of identification model, transformation, operator, etc.)

IIR

Infinite Impulse Response (filter, system)

I=f(V)

Photovoltaic Current-Voltage characteristic

L

Estimator matrix

LSM

Least Squares Method

M

Sylvester matrix

MIMO

Multi-Input Multi-Output (type of fully multi-variable model or system or process)

MISO

Multi-Input Single-Output (type of multi-variable model or system or process with several inputs and on single output)

MV-LSM

Multi-Variable Least Squares Method

OL

Open Loop (system, identification etc.)

OLOE

Open Loop Output Error (identification method)

OLSI

Open Loop System Identification

PEMM

Prediction Error Minimization Method (identification method)

P(

z

-1

)

Characteristic polynomial of the system

P=f(I,V)

Photovoltaic Power-Current, Voltage characterstic

PRS

Pseudo-Random signal

PV

Photovoltaic pannel

Q

Observability matrix

R

Controlability matrix

R-ELS

Recursive Extended Least Squares (identification method)

RST

Automatic regulator with 3 polynomials: R (regulation), S (sensitivity) and T (tracking)

RST-YK

RST regulator expressed in Youla-Kucera parametric form

SI

System identification

SISO

Single-Input Single-Output (type of model or system or process with one input and one output)

SNR

Signal-to-Noise Ratio

S

vy

(

j

ω)

Disturbance-output sensitivity function

W-CLOE

Weighted Closed Loop Output Error (identification method)

X-CLOE

Extended Closed Loop Output Error (identification method that replaces ARX model with ARMAX model)

X-OLOE

Extended Open Loop Output Error (identification method employed in case of ARMAX model instead of ARX model)

YK

Youla-Kucera (parametric expressions of a regulator)

|∆

M

(

j

ω)|

Modulus margin of the system robustness