113,99 €
Sustainable Energy Conversion for Electricity and Coproducts
Comprehensive and a fundamental approach to the study of sustainable fuel conversion for the generation of electricity and for coproducing synthetic fuels and chemicals
Both electricity and chemicals are critical to maintain our modern way of life; however, environmental impacts have to be factored in to sustain this type of lifestyle. Sustainable Energy Conversion for Electricity and Coproducts provides a unified, comprehensive, and a fundamental approach to the study of sustainable fuel conversion in order to generate electricity and optionally coproduce synthetic fuels and chemicals.
The book starts with an introduction to energy systems and describes the various forms of energy sources: natural gas, petroleum, coal, biomass, and other renewables and nuclear. Their distribution is discussed in order to emphasize the uneven availability and finiteness of some of these resources. Each topic in the book is covered in sufficient detail from a theoretical and practical applications standpoint essential for engineers involved in the development of the modern power plant.
Sustainable Energy Conversion for Electricity and Coproducts features the following:
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Seitenzahl: 826
Veröffentlichungsjahr: 2015
COVER
TITLE PAGE
PREFACE
ABOUT THE BOOK
ABOUT THE AUTHOR
1 INTRODUCTION TO ENERGY SYSTEMS
1.1 ENERGY SOURCES AND DISTRIBUTION OF RESOURCES
1.2 ENERGY AND THE ENVIRONMENT
1.3 HOLISTIC APPROACH
1.4 CONCLUSIONS
REFERENCES
2 THERMODYNAMICS
2.1 FIRST LAW
2.2 SECOND LAW
2.3 COMBUSTION AND GIBBS FREE ENERGY MINIMIZATION
2.4 NONIDEAL BEHAVIOR
REFERENCES
3 FLUID FLOW EQUIPMENT
3.1 FUNDAMENTALS OF FLUID FLOW
3.2 SINGLE-PHASE INCOMPRESSIBLE FLOW
3.3 SINGLE-PHASE COMPRESSIBLE FLOW
3.4 TWO-PHASE FLUID FLOW
3.5 SOLID FLUID SYSTEMS
3.6 FLUID VELOCITY IN PIPES
3.7 TURBOMACHINERY
REFERENCES
4 HEAT TRANSFER EQUIPMENT
4.1 FUNDAMENTALS OF HEAT TRANSFER
4.2 HEAT EXCHANGE EQUIPMENT
REFERENCES
5 MASS TRANSFER AND CHEMICAL REACTION EQUIPMENT
5.1 FUNDAMENTALS OF MASS TRANSFER
5.2 GAS–LIQUID SYSTEMS
5.3 FLUID–SOLID SYSTEMS
REFERENCES
6 PRIME MOVERS
6.1 GAS TURBINES
6.2 STEAM TURBINES
6.3 RECIPROCATING INTERNAL COMBUSTION ENGINES
6.4 HYDRAULIC TURBINES
REFERENCES
7 SYSTEMS ANALYSIS
7.1 DESIGN BASIS
7.2 SYSTEM CONFIGURATION
7.3 EXERGY AND PINCH ANALYSES
7.4 PROCESS FLOW DIAGRAMS
7.5 DYNAMIC SIMULATION AND PROCESS CONTROL
7.6 COST ESTIMATION AND ECONOMICS
7.7 LIFE CYCLE ASSESSMENT
REFERENCES
8 RANKINE CYCLE SYSTEMS
8.1 BASIC RANKINE CYCLE
8.2 ADDITION OF SUPERHEATING
8.3 ADDITION OF REHEAT
8.4 ADDITION OF ECONOMIZER AND REGENERATIVE FEEDWATER HEATING
8.5 SUPERCRITICAL RANKINE CYCLE
8.6 THE STEAM CYCLE
8.7 COAL-FIRED POWER GENERATION
8.8 PLANT-DERIVED BIOMASS-FIRED POWER GENERATION
8.9 MUNICIPAL SOLID WASTE FIRED POWER GENERATION
8.10 LOW-TEMPERATURE CYCLES
REFERENCES
9 BRAYTON–RANKINE COMBINED CYCLE SYSTEMS
9.1 COMBINED CYCLE
9.2 NATURAL GAS-FUELED PLANTS
9.3 COAL AND BIOMASS FUELED PLANTS
9.4 INDIRECTLY FIRED CYCLE
REFERENCES
10 COPRODUCTION AND COGENERATION
10.1 TYPES OF COPRODUCTS AND SYNERGY IN COPRODUCTION
10.2 SYNGAS GENERATION FOR COPRODUCTION
10.3 SYNGAS CONVERSION TO SOME KEY COPRODUCTS
10.4 HYDROGEN COPRODUCTION FROM COAL AND BIOMASS
10.5 COMBINED HEAT AND POWER
REFERENCES
11 ADVANCED SYSTEMS
11.1 HIGH TEMPERATURE MEMBRANE SEPARATORS
11.2 FUEL CELLS
11.3 CHEMICAL LOOPING
11.4 MAGNETOHYDRODYNAMICS
REFERENCES
12 RENEWABLES AND NUCLEAR
12.1 WIND
12.2 SOLAR
12.3 GEOTHERMAL
12.4 NUCLEAR
12.5 ELECTRIC GRID STABILITY AND DEPENDENCE ON FOSSIL FUELS
REFERENCES
APPENDIX: ACRONYMS AND ABBREVIATIONS, SYMBOLS AND UNITS
INDEX
END USER LICENSE AGREEMENT
Chapter 01
Table 1.1 Typical U.S. contract specifications for natural gas
Table 1.2 Variation in composition of natural gas
Table 1.3 Summary of heating value calculations
Table 1.4 Composition of a bituminous and a lignite coal (as received basis)
Table 1.5 Calculated amount of CO
2
formed by complete combustion
Table 1.6 Biomass versus coal characteristics
Chapter 02
Table 2.1 Fuel enthalpy and heat of formation
Table 2.2 Oxidant (air) required
Table 2.3 Oxidant (air) enthalpy and heat of formation
Table 2.4 Products formed by combustion
Table 2.5 Flue gas composition and heats of formation
Table 2.6 Flue gas enthalpy and heat of formation at two trial temperatures
Table 2.7 Experimental data at 300°F (149°C) for vapor–liquid equilibrium data for H
2
O–CO
2
system
Table 2.8 Calculated versus experimental data for moisture content of the vapor phase
Chapter 03
Table 3.1 Selected piping parameters
Table 3.2 Pressure losses (most
K
values are from Technical Paper No. 410 by Crane Co., 1988)
Table 3.3 Compressor power requirement
Chapter 04
Table 4.1 Advantages and disadvantages of different types of external reboilers
Chapter 06
Table 6.1 Characteristics of blast furnace, digester, and landfill gases
Table 6.2 Design and off-design point performance of a steam turbine
Chapter 07
Table 7.1 Combined cycle plant data
Table 7.2 NO
x
emission calculations
Table 7.3 Types of cost estimates
Chapter 08
Table 8.1 Power output from steam turbine at two different superheat temperatures
Table 8.2 HCl emissions from a bituminous coal and a lignite
Table 8.3 SO
x
emissions from a biomass and a lignite
Chapter 09
Table 9.1 J class gas turbine combined cycle features
Table 9.2 Contaminants in coal-derived raw syngas
Table 9.3 First law efficiencies for the closed cycle gas turbine
Chapter 10
Table 10.1 Specifications for automobile fuel (M-100 as established by California Air Resources Board)
Table 10.2 Specifications for chemical grade (AA) methanol (U.S. Federal Specifications)
Table 10.3 Fe- versus Co-based catalyst for Fischer–Tropsch synthesis
Table 10.4 Fischer–Tropsch product yields with Co-based catalyst in slurry reactor
Table 10.5 Fischer–Tropsch synthesis yield data
Table 10.6 Power output from back pressure steam turbine
Table 10.7 Refrigeration duty
Table 10.8 Amount of steam to be extracted
Table 10.9 Power developed by turbines
Chapter 11
Table 11.1 Performance summary of a pressurized fuel cell hybrid system
Chapter 12
Table 12.1 Relative LCA greenhouse gas emission intensities from power plants (data from Edenhofer et al., 2011)
Table 12.2 Worldwide distribution of wind resources (data from Edenhofer et al., 2011; Lu et al., 2009)
Table 12.3 Wind power class (data from National Renewable Energy Laboratory, 2014)
Table 12.4 Worldwide technically potential solar energy resources (data from Edenhofer et al., 2011; Rogner et al., 2000)
Table 12.5 Worldwide geothermal energy potential at various depths for electric power generation (data from Edenhofer et al., 2011)
Chapter 01
Figure 1.1 Vertical versus directional (essentially horizontal) drilling
Chapter 02
Figure 2.1 An open system
Figure 2.2 A simple combustor
Figure 2.3 Hypothetical path for calculating Δ
H
Reax
Figure 2.4 A heat-driven refrigeration cycle using an ideal gas
Figure 2.5 A cyclical reversible heat engine with an ideal gas
Figure 2.6 Entropy generation in free expansion of a gas
Figure 2.7 Reversible expansion of component after diffusion through membrane
Chapter 03
Figure 3.1 Pressure drop and flow regimes in solid-fluid flow
Figure 3.2 Centrifugal pump with volute casing
Figure 3.3 Centrifugal pump characteristics and system requirements
Figure 3.4 Pump introducing a liquid from a tank into a pressure vessel
Figure 3.5 Pressure-volume diagram for a reciprocating compressor
Figure 3.6 Dynamic compressor characteristics and system requirements
Chapter 04
Figure 4.1 Heat transfer between fluids separated by tube wall
Figure 4.2 Heat loss from insulated pipe by conduction, convection, and radiation
Figure 4.3 Shell and tube exchanger with U-tubes
Chapter 05
Figure 5.1 Selexol
TM
process for desulfurization and decarbonization of syngas
Figure 5.2 MEA process for decarbonization of flue gas
Figure 5.3 Single stage versus multi-stage distillation
Figure 5.4 Methanol distillation
Figure 5.5 Stage to stage calculations in a distillation column
Figure 5.6 A differential element in a distillation column
Figure 5.7 A batch adsorption process
Chapter 06
Figure 6.1 Air-standard Brayton cycle
Figure 6.2 An open simple cycle gas turbine
Figure 6.3 Effect of gas turbine compression ratio on efficiency
Figure 6.4 Simple cycle and reheat gas turbine cycles
Figure 6.5 Effect of ambient temperature on gas turbine performance
Figure 6.6 Air-standard Otto cycle
Figure 6.7 Air-standard Diesel cycle
Chapter 07
Figure 7.1 Work flow in systems analysis
Figure 7.2 A BFD for a gas turbine–based combined cycle plant
Figure 7.3 Configuration with high utility stream usage
Figure 7.4 Configuration with utility stream usage minimized
Figure 7.5 PFD for the power generation subsystem of the combined cycle plant
Figure 7.6 Steam jacketed agitated vessel
Chapter 08
Figure 8.1 Basic Rankine cycle
Figure 8.2
S
versus
T
diagram for the basic Rankine cycle
Figure 8.3 Rankine cycle with superheating
Figure 8.4
S
versus
T
diagram for Rankine cycle with superheating
Figure 8.5
diagram for Rankine cycle with and without superheating
Figure 8.6 Rankine cycle with superheating and reheating
Figure 8.7
S
versus
T
diagram for Rankine cycle with superheating and reheating
Figure 8.8
diagram for Rankine cycle with superheating and reheating
Figure 8.9 Superheat/reheat Rankine cycle with economizer
Figure 8.10
diagram for superheat/reheat Rankine cycle with economizer
Figure 8.11 Rankine cycle with regenerative heating
Figure 8.12
diagram for supercritical Rankine cycle
Figure 8.13 Central station power plant with supercritical steam Rankine cycle
Figure 8.14 An ORC with regenerative heater
Chapter 09
Figure 9.1 Energy flows in simple cycle and combined cycle
Figure 9.2 Reheat gas turbine with spray intercooling
Figure 9.3
diagrams for single and dual pressure steam cycles
Figure 9.4 Closed-circuit steam cooled gas turbine combined cycle with triple pressure reheat subctritical steam cycle
Figure 9.5 Part load performance of combined cycles
Figure 9.6 A near zero emission IGCC
Chapter 10
Figure 10.1 Coproduction in an IGCC
Figure 10.2 Temperature versus CO conversion
Figure 10.3 Liquid phase methanol synthesis and distillation
Figure 10.4 The Avancore urea process
Figure 10.5 Fischer–Tropsch liquids synthesis with a tubular reactor
Figure 10.6 Anderson–Schulz–Flory distribution plots
Figure 10.7 IGCC for coproduction of electricity and H
2
Figure 10.8 IGFC for coproduction of electricity and H
2
Figure 10.9 Thermodynamic advantage of a CHP plant
Figure 10.10 Single stage LiBr absorption refrigeration for chilled water
Chapter 11
Figure 11.1 An electrolyzer and a fuel cell
Figure 11.2 The triple phase boundary
Figure 11.3 Tafel plot
Figure 11.4 Polarization curve
Figure 11.5 Schematic of a natural gas fuel cell system
Figure 11.6 A pressurized fuel cell hybrid system
Figure 11.7 An atmospheric MCFC hybrid system
Figure 11.8 Hydrogasifier-based IGFC
Chapter 12
Figure 12.1 Variability of power produced by wind farms (CAISO data for April 27, 2013 as solid line and October 27, 2013 as dashed line)
Figure 12.2 Wind turbine power curve
Figure 12.3 A combined steam and organic fluid cycle
Figure 12.4 Kalina cycle at Geothermal Power Plant in Húsavík, Iceland
Figure 12.5 Reasonable assured resources (RAR) of uranium
Cover
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ASHOK RAO, PH.D.
Advanced Power and Energy ProgramUniversity of CaliforniaIrvine, CA, USA
Copyright © 2015 by John Wiley & Sons, Inc. All rights reserved
Published by John Wiley & Sons, Inc., Hoboken, New JerseyPublished simultaneously in Canada
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise, except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, without either the prior written permission of the Publisher, or authorization through payment of the appropriate per-copy fee to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 750-4470, or on the web at www.copyright.com. Requests to the Publisher for permission should be addressed to the Permissions Department, John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, (201) 748-6011, fax (201) 748-6008, or online at http://www.wiley.com/go/permissions.
Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracy or completeness of the contents of this book and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives or written sales materials. The advice and strategies contained herein may not be suitable for your situation. You should consult with a professional where appropriate. Neither the publisher nor author shall be liable for any loss of profit or any other commercial damages, including but not limited to special, incidental, consequential, or other damages.
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Library of Congress Cataloging-in-Publication Data applied for.
We need both electricity and chemicals for our modern way of life but environmental impacts have to be factored in to sustain this type of lifestyle. The book provides a unified, comprehensive, and a fundamental approach to the study of the multidisciplinary field of sustainable energy conversion to generate electricity and optionally coproduce synthetic fuels and chemicals. Modern power plants with these objectives differ in many significant respects to the traditional methods of generating electricity from fossil fuels such as coal, that is, by “simply” burning the fuel to generate steam and producing electricity via a Rankine cycle. Such “steam plants” were traditionally designed by mechanical engineers, while modern power plants, with more and more emphasis being placed on sustainability that impacts both the thermal performance as well as the environmental signature, are incorporating processes that have traditionally been handled by chemical engineers. Furthermore, the harsh environments that some of the equipment are exposed to consisting of very high operating temperatures, pressures, and corrosive atmospheres require advanced materials capable of exhibiting good mechanical properties at those conditions, as well as suitable chemical properties. Thus, this subject of sustainable power plant development and design is of current interest not only to mechanical, chemical, and industrial engineers and chemists but also to material scientists. Many of the topics covered in this book should also be useful to electrical engineer involved in the development of the modern power plant.
Some of the principles from each of these fields are essential in developing a more complete understanding of energy conversion systems for electricity generation. While an exhaustive discussion of all of the basic multidisciplinary principles required in a book of reasonable length is not possible to provide, this book does provide adequate depth in order to be largely self-contained. Each topic is covered in sufficient detail from a theoretical and practical applications standpoint essential for engineers. This book could serve as a textbook for a senior- or a graduate-level course, especially in chemical, mechanical, and industrial engineering and is assumed that the student has had undergraduate courses in thermodynamics, fluid mechanics, and heat transfer. Researchers and practicing industry professionals in energy conversion field will also find this quite useful as a reference book.
The book starts with an introduction to energy systems (Chapter 1) and describes the various forms of energy sources: natural gas, petroleum, coal, biomass, other renewables and nuclear. Their distribution is discussed in order to emphasize the uneven availability and finiteness of some of these resources. Impact on the environment is also included along with an introduction to the supply chain and life cycle analyses in order to emphasize the holistic approach required for sustainability. The next set of chapters discusses the underlying principles of physics and their application to engineering and is as follows:
Chapter 2
: Thermodynamics and its application to combustion and power cycles, and the first and second law analyses are discussed.
Chapter 3
: Fluid flow with an introduction to both incompressible flow and compressible flow followed by applications to flow through pipes and fittings, droplet separation, fluidization, and turbomachinery are presented.
Chapter 4
: The three modes of heat transfer, conduction, convection, and radiation, followed by application of these principles to heat exchange equipment design are discussed.
Chapter 5
: Mass transfer and chemical reaction engineering that includes fundamentals of diffusive and convection mass transfer and reaction kinetics are provided followed by application to design of both mass transfer equipment and reactors.
After covering the fundamentals of equipment design, the next set of chapters dwells in more specific subjects dealing with “energy plants” (i.e., plants in which the principal product is energy such as electrical or thermal) and is as follows:
Chapter 6
: Prime movers which are at the heart of a power plant that includes steam turbines, gas turbines, reciprocating internal combustion engines, and hydraulic turbines are discussed.
Chapter 7
: Systems engineering introduces the reader practical aspects of systems or process design. Topics covered in this chapter include at an introductory level, systems integration and application of exergy analysis and pinch technology, dynamic modeling and process control, development of process flow diagrams, cost estimation and economics, and application of life cycle assessment.
Chapters 8
and
9
: With an understanding of systems design and integration, the reader is then introduced to major power cycles, the Rankine cycle and the Brayton–Rankine combined cycle.
Chapter 10
: Coproduction of fuels and chemicals, which is gaining significant attention more recently due to the synergy and the ability to change the split between electricity generation and coproduct synthesis with intermittent renewables supplying a larger fraction of power to the grid, is next introduced. Synthesis of some key coproducts is described and specific examples of coproduction in both natural gas and coal or biomass based integrated gasification combined cycles are presented.
Chapter 11
: Advanced systems such as fuel cells along with hybrid cycles employing fuel cells and membrane separators and reactors are discussed.
Chapter 12
: An introduction to renewables such as wind, solar, and geothermal as well as nuclear energy is presented. Also included in this chapter is a discussion of the dependence of intermittent renewables such as solar and wind on fossil fueled plants for maintaining electrical power grid stability at least in the foreseeable future before large-scale energy storage devices are commercially available. This chapter is included to provide the reader a background on some of the other means of generating power sustainably, especially since their contribution to the energy mix will be increasing as time progresses.
In summary, the comprehensive and fundamental nature of the book that addresses both the practical issues and theoretical considerations will thus make it attractive to a broad range of practitioners and students alike, serving as a textbook for a senior- or graduate-level course related to the energy conversion disciplines of chemical, mechanical, and industrial engineering, as well as a reference or monograph for the professional engineer or researcher in the field including electrical engineers. Sustainable energy conversion is an extremely active field of research at this time. By covering multidisciplinary fundamentals in sufficient depth, this book is largely self-contained and suitable for different engineering disciplines, as well as chemists working in this field of sustainable energy conversion. The professional societies with interest in this field include the AIChE, ACS, ASME, SME, and IEEE.
ASHOK RAO
University of California, Irvine, USA
There are only few comprehensive books that cover the various aspects of energy conversion for electricity generation. Such books, however, have focused on either overall systems or hardware with less emphasis given to the physical principles. Dr. Rao with his vast practical experience working in industry designing “real systems” and his theoretical understanding of the underlying principles brings to the table a unique and synergistic blend of these two essential knowledge bases. His involvement at the university gives the author the advantage of writing a book that is useful not only to the practicing professional but also to the student.
The contents of this book are based on Dr. Rao’s experience gained both in industry which was for over more than 30 years and working in a university setting which was for about 10 years. The industry experience included training junior staff in developing and designing power systems, while the university setting involved teaching short courses and a senior-/graduate-level course in sustainable energy, as well as guiding graduate students in their research.
Dr. Ashok Rao is a well-acknowledged national and international leader in the field of energy conversion for generation of electricity and coproduction of chemicals and has made wide-ranging contributions in these fields over the past 40 years in industry as well as at the University of California, Irvine’s Advanced Power and Energy Program, where he is currently its chief scientist for Power Systems. Prior to joining the university, Dr. Rao had worked in industry for more than 30 years, and due to this unique combination of industry experience and academia, he has been able to make significant contributions at the university as exemplified by his various publications in the energy conversion technologies area. His combination of scientific activity with practical solutions has resulted in high-quality publications that have always stimulated other scientists and engineers to study and develop his ideas. A variety of energy systems studied by Dr. Rao in his scientific activity range from advanced gas turbines to integrated gasification combined cycles to fuel cell–based power systems. His hands-on experience in working with today’s young engineers and students points out the gaps in their knowledge bases and forms a good basis for making this book complete.
Prior to joining the university, he had worked for 25 years at Fluor Corporation, a world-class engineering company that employed more than 40,000 international employees. Due to his leadership role and expertise in energy technology, he was made a director in Process Engineering and his responsibilities included the development of a variety of energy conversion processes while minimizing the impact on the environment, for electric power generation using gas turbines, reciprocating internal combustion engines, combined cycles, and fuel cells as well as the production of hydrogen, synthesis gas1 (or syngas for short), Fischer–Tropsch liquids, ammonia, alcohols, and dimethyl ether from coal, petroleum coke, biomass, liquid hydrocarbons, and natural gas. He was honored by Fluor in 1994 for his pioneering work in the advancement of energy systems including his work on the Humid Air Turbine cycle, a major internationally acknowledged achievement, by making him a technical fellow. He was later made a senior fellow at Fluor for continuing his significant contributions in the area of energy conversion. He was also honored by the California Engineering Council for his contributions in the area of energy conversion. Being recognized as a world-class leader in power cycles, he was invited to be the associate editor for the ASME Journal of Engineering for Gas Turbines and Power and a keynote speaker at the 2011 International Conference on Applied Energy, Perugia, Italy. He also has a number of patents to his credit in the field of energy conversion. He has authored a chapter titled “Gas fired combined cycle plants,” for a book Advanced Power Plant Materials, Design and Technology, Woodhead Publishing, and completed a book as its principal editor titled Combined Cycle Systems for Near-Zero Emission Power Generation, also for Woodhead Publishing. More recently, he completed a chapter titled “Evaporative gas turbine (EvGT)/humid air turbine (HAT) cycles,” for a book Handbook of Clean Energy Systems, for John-Wiley.
1
This is the name borrowed from the petrochemical industry, the gas composition being similar to gas used to synthesize petrochemicals.
