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Businessmen and managers, consultancy clients, readers of the Goldratt novels, and workshop attendees often ask: What is this Theory of Constraints? How can it benefit me? How is it different from other management theories? Is there something I can read to quickly understand its fundamentals? This book is an answer to these questions. Using engaging language and offering many real-life examples, it provides an overview of the methods and tools of the Theory of Constraints: Drum-Buffer-Rope, Buffer Management, Throughput Accounting, Pull Distribution, Irresistible Offer, Corporate Strategy, and Viable Vision. You will learn how to recognize and use constraints, how to complete projects quickly and reliably, and how to gain a competitive lead and to turn it into profit.
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Seitenzahl: 132
Veröffentlichungsjahr: 2015
ibidem Press, Stuttgart
Both managers and employees in today's business landscape are faced with a competitive situation that is evolving ever more rapidly. In times where“timeto market”and the shortening of productlife cyclesplay an important role, we are looking to find solutions for these types of problems. This can play a central role in the success of an organization.
Both traditional and more recently developed optimization concepts will often have been applied already. “Best practice” and “lessons learned” concepts are also widely being used. So which options remaintoget ahead?
A true quantum leap in terms of productivity can only be attained through innovation. The“TheoryofConstraints” (ToC) by DrEliyahuM. Goldrattoffers the means of discovering and applying these innovative ideas. This book by Uwe Techt offers a great overview as well as practical tips for using the“ToC”toshorten project duration in a practical setting.
As well as successfully and entertainingly conveying the theoretical foundations of the ToC, the author highlights the possible pitfalls of traditional approaches. As an example, let us mention his observations on“Throughput vs. Cost,”where Uwe Techt offers the reader new perspectives by providing many interesting new ways of looking at the situation. An important element of this change of perspective is the human component, which is incorporated in the ToC as a central success factor, both in the role of client and as an employee.
A reader who engages with this book will be surprised after only a short time to find that it has ended. At this point you will realize that you have only had an initial introduction into thesubjectmatter. There will still be some way to go from “I know how this works” to “I can actually dothis.” Personally I have started applying the ToC principles in practice after finishing this very interesting book by Uwe Techt, and will be using them more in the future.
I hope you enjoy reading the book.
Günther JakobiSYRACOM AG–“The Business- &IT-Architects”
I often hear these questions from businessmen, managers, clients, workshop attendees, or readers of the Goldratt novels (The Goal,It's Not Luck,Critical Chain):“So what is this Theory of Constraints? How can itbenefit me? What differentiates it from other management theories? Is there a summary somewhere allowing me to quickly understand the basics and its context?”
These are the questions this book aims to answer. Without pretending to be exhaustive. Without trying to be perfect. It merely provides an overview!
Is this what you are looking for? Then I hope you will draw enjoyment and new insights from reading this book.
Should you have any questions, comments, additions, or amendments, you cancontactme [email protected] look forward to hearing from you!
My deepest thanks to Dr Eliyahu M. Goldratt, who discovered the ToC, continually developed it along with many others, and unreservedly shared his complete knowledge in the public domain. Throughout many seminars, Eli Goldratt, Eli Schragenheim, and Oded Cohen (Director of Goldratt Schools) have given me deep insights both into their thinking and into my own, thus granting me progressive understanding and an ever deepening application of the ToC. Oded Cohen and Rudi Burkhard have repeatedly been there to answer my questions, with unequaled conciseness and speed.
Bettina Zürcher has made a lot of ToC-related information available in German for the first time.
My very special thanks go to Claudia Simon, who has laboriously created and revised countless visualizations, scoured the text for mistakes, and assisted me with editing.
Uwe TechtApril 2015
Here are some of the crucial questions a top manager needs to ask and answer again and again:
·What are my business goals?
·How can I reach these goals?
·Which strategies and which tactics should I employ?
·How do I set the right priorities?
·How do I keep an overview of everything?
·How can I make my business look after itself?
The ToC answers these questions in a tangible and concrete way, allowing you to develop a successful strategy for your company.
Applying the ToC benefits organizations of all sizes and from all kinds of industries. The ToC helps you in:
·increasing profit using your valuable existing resources;
·avoiding the decrease of capital through restructure and other savings measures;
·making changes and investments only in areas where they are absolutely necessary; concentrating your efforts on these and applying labor-intensive methods such as Six Sigma, TQM (Total Quality Management), Lean, or JIT (Just in time) only in those specific areas;
·ensuring that changes have no unforeseen consequences;
·convincing your staff of the necessity of these measures;
·quickly and effectively applying changes—to the whole of the organization;
·aligning product prices with your clients' value estimates, skillfully segmenting your market and deploying your capacities profitably;
·designing your products and services so that they solve your clients' most urgent needs, and thus gaining an invaluable competitive advantage;
·utilizing your production and logistical processes effectivelytogain market shares;
·improving delivery reliability to nearly 100%;
·drastically reducing stock, delivery, and turnaround times;
·reducing project durations by more than a half—without additional costs or reduced quality; and
·drastically speeding up market launch times.
Dr Eliyahu M. Goldratt was an Israeli physicist, management consultant, and author. He died in 2011 at the age of 62 years following a brief, but serious illness. He is the author of the following novels:
·The Goal—a novel about process optimization
·It'sNot Luck—a novel about strategic marketing
·Critical Chain—a new concept in project management
·Necessary but Not Sufficient—a novel about profitable software solutions
as well as important nonfiction books on the ToC. His four novels are worldwide bestsellers in business literature and have been translated into numerous languages. Each of them set in motion a revolution in management and resulted in radically increasing performance with a direct impact on operating results.
A manufacturer of chicken coops had great trouble keeping his delivery deadlines. He had a physicist friend who decided to help him get to the bottom of his problems. The physicist had no preconceptions of business processes. So he applied the scientific methods he was familiar with and found a solution that went against all known rules, but proved thoroughly successful. The physicist—Dr Eliyahu M. Goldratt—was so taken with this field new to him that he devoted himself to studying it systematically.
Scientists don't consider the theory to be the opposite of practice, but knowledge gained and secured through observation and verifiable experiences. Everyone who has experienced the effects of the ToC in their organization will agree with the Hungarian–American physicist and mathematician Todor Karman (1881–1963) who said:“There is nothing more practical than a good theory!”
The term“constraint”originates in Systems Theory: A system is a totality of interdependent functions which convert input to output. A “constraint” is one of the very few factors limiting the system's performance: A constraint or the weakest link in a chain. The ToC applies these principles to business systems and uses the constraints as starting points for effective changes, as this is where the biggest leverage effect can be achieved: Changes to the constraint affect the whole organization.
Goldratt and the ToC community aim to turn the ToC into a mainstream management approach. The“Viable Vision”is the spearhead of this development: Within just four years, organizations have been able to transform their yearly turnover into yearly profit. The ToC is finding more and more adherents in schools and universities, and even nonprofit organizations are improving their performance to previously unimaginable levels with the help of the ToC.
… but let us now get to the practical side of things…
Business development requires clear targets. It is up to the owners to define these targets. They follow a purpose as they invest their capital and their labor in the business.
Each business has its own individual targets. All the same, there are similarities in the basic structure of these targets:
Even if this is not your main focus, “earning money—today and in future” is still a basic condition for the survival of your business,[1]and thus the first and inevitable component of your target structure.
But money doesnotjust multiply on its own. Some conditions must be met:
Your business depends on clients giving you money for your products and services, and on suppliers delivering what you need to satisfy and excite your clients.
Thus, your second target will be: “Satisfying and exciting markets—today and in future.”
We live in times of intense competition. The competition is getting better, faster, cheaper…and if you don't want to lose out to your competition, you will have to keep up:
Doesn't this go without saying? Nowadays it does! But it is not always obvious how to achieve this without getting too tied down in the details. Every business has countless opportunities for improvement. But where to start? We must necessarily concentrate on the few areas where improvement will have a far-reaching effect on the business as a whole.
Thus our third target will be: “Having an effective process of constant improvement—today and in future.”
Can you carry out this process of constant improvement on your own? Of course not: You will need your employees—and highly motivated employees at that!
Only inspired, highly motivated employees will invest their full effort and creativity into the business. Only these kinds of employees can find and implement thorough, far-reaching improvements. But how will employees feel if they have to worry that they may lose their employment as a result of these improvements?
Even if some top executives may not like it, our fourth target will be:“Providing secure and satisfying employment to our employees—today and in future.”
These four targets (earn money, excite markets, constant improvement, secure employment) appear entirely plausible. All the same, in combination they create a serious problem[2]:
On the one hand:To