Metallic Powders for Additive Manufacturing E-Book

Enrique J. Lavernia

• Herausgeber: John Wiley & Sons
• Kategorie: Fachliteratur
• Sprache: Englisch

Seitenzahl: 1518

Veröffentlichungsjahr: 2024

Beschreibung

Metallic Powders for Additive Manufacturing Overview of successful pathways for producing metal powders for additive manufacturing of high-performance metallic parts and components with tailored properties Metallic Powders for Additive Manufacturing introduces the readers to the science and technology of atomized metal powders beyond empirical knowledge and the fundamental relationships among the chemistry, microstructure, and morphology of atomized metallic powders and their behavior during additive manufacturing. The text sets a foundation of the underlying science that controls the formation and microstructure of atomized metallic droplets, including the relations among the properties of metallic powders, their performance during the manufacturing processes, and the resulting products. Other topics covered include the influence of powder on defect formation, residual stress, mechanical behavior, and physical properties. The concluding two chapters encompass considerations of broader societal implications and overarching themes, including the exploration of alternative feedstock materials, economic analysis, and sustainability assessment. These chapters offer valuable perspectives on the prospective trajectory of the field. Written by a team of experienced and highly qualified professors and academics, Metallic Powders for Additive Manufacturing includes information on: * Atomization techniques such as Vacuum Induction Gas Atomization (VIGA), Electrode Induction Melting Gas Atomization (EIMGA), and Plasma Rotating Electrode Process (PREP) * Atomization science and technology, covering control of atomization parameters, powder size distribution, effect of processing variables, and theoretical models of atomization * Heat transfer and solidification of droplets, covering nucleation, microstructure development, and important thermal and solidification conditions during atomization * Atomization of Al, Fe, Ni, Co, Ti, and high entropy alloys, as well as composite powders for additive manufacturing, and guidelines for atomization equipment and powder handling * Fundamental processing principles in a variety of metal additive manufacturing processes * Powder characteristics and requirements for different additive manufacturing processes * Effect of powder chemistry and physical characteristics on additive manufacturing processes, and the microstructure and properties of the built parts * Evaluation of alternative feedstock sources for metal additive manufacturing, beyond gas atomized powder * Economic and sustainability perspectives on powder production and additive manufacturing Metallic Powders for Additive Manufacturing is an excellent combination of rigorous fundamentals and a practice-oriented and forward-looking resource on the subject for materials scientists and practicing engineers seeking to understand, optimize, and further develop the field of powder production and additive manufacturing.

Leseprobe

On a Tree Fallen Across The Road

The tree the tempest with a crash of wood

Throws down in front of us is not to bar

Our passage to our journey's end for good

But just to ask us who we think we are

     Robert Frost, American Poet, 1874–1963

Metallic Powders for Additive Manufacturing

Science and Applications

Enrique J. Lavernia

Texas A&M University

College Station, USA

Kaka Ma

Colorado State University

Fort Collins, USA

Julie M. Schoenung

Texas A&M University

College Station, USA

James F. Shackelford

University of California

Davis, USA

Baolong Zheng

University of California

Irvine, USA

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About the Authors

Dr. Enrique J. Lavernia, currently holds the title of Professor and M. Katherine Banks Chair, in the Departments of Materials Science and Engineering and Mechanical Engineering at Texas A&M University. Prior to that, he was a Distinguished Professor in the Department of Materials Science and Engineering in the Samueli School of Engineering (2015–2023) and the Provost and Executive Vice Chancellor for the University of California, Irvine from 2015–2020. Dr. Lavernia was previously engineering dean (2002–2008 and 2010–2015) at UC Davis and a Distinguished Professor of Chemical Engineering and Materials Science. He also served as UC Davis' provost and executive vice chancellor (2008–2010).

In 2022, Prof. Lavernia was recognized with an R&D 100 Award for his work with Dr. Todd Monson (Sandia National Laboratories, NM, USA) on Iron Nitride Soft Magnetics. Also in 2022, Dr. Lavernia was recognized with ASM International, Albert Sauveur Achievement Award “for sustained and pioneering studies on the fundamental mechanisms that govern the interrelationship between processing, microstructure and mechanical behavior of structural materials.” He was elected as a Foreign Member of the Chinese Academy of Engineering in 2020. He also received the Acta Materialia Gold Medal in 2020. In 2019, Dr. Lavernia was awarded a Doctor of Science in Technology, honoris causa, by Aalto University, Helsinki, Finland. In 2018, he received the Distinguished Engineering Educator Award from the National Engineers' Council, and in 2017, he became a member of the National Academy of Inventors. Dr. Lavernia was elected to become a Fellow of the National Academy of Inventors in November 2016. Also in 2016, he received the Alexander von Humboldt Foundation Research Award as well as the Leadership Award from the TMS Society. In 2015, he was inducted into the Hispanic Hall of Fame by the HEENAC Great Minds in STEM. In 2014, he was awarded the TMS Fellows Award Class of 2014 by the Minerals, Metals and Materials Society. Elected to the National Academy of Engineering in 2013, Dr. Lavernia is also a fellow of the Minerals, Metals and Materials Society, the Materials Research Society, the American Society of Mechanical Engineers, the American Association for the Advancement of Science, and ASM International. He is the recipient of the 2013 Edward DeMille Campbell Memorial Lectureship and the 2013 ASM International Gold Medal Award. Named Presidential Young Investigator by the National Science Foundation, Dr. Lavernia also received a Young Investigator Award from the Office of Naval Research. In 2011, he received the Hispanic Engineer National Achievement Award and the Society for the Advancement of Chicanos and Native Americans in Science Distinguished Scientist Award.

Dr. Lavernia has published over 670 journal papers, 231 conference papers, 1 book, 11 edited books/journals, and 21 book chapters and has been awarded 11 patents on topics ranging from nano‐materials to aluminum alloys. His research interests include the synthesis and behavior of nanostructured, high entropy, and multi‐scale materials with particular emphasis on processing fundamentals and physical behavior; high temperature‐high pressure atomization processes; and additive manufacturing. He earned his BSc from Brown University in 1982 and his MSc and PhD degrees in 1984 and 1986, respectively, from the Massachusetts Institute of Technology.

Dr. Kaka Ma is an Associate Professor in the Department of Mechanical Engineering and the School of Materials Science and Engineering at Colorado State University (CSU). She earned her B.S. degree in materials physics from the University of Science and Technology of China in June 2006, and then PhD in materials science and engineering from the University of California (UC), Davis in December 2010. Following several years of postdoctoral research and some part‐time instructor experiences at UC Davis and UC Irvine, she joined CSU as a tenure‐track Assistant Professor in August 2016. Ma's research interests sit at the interface of materials science, mechanical engineering, and sustainability. Her research is focused on powder metallurgy for both metals and ceramics, with the overarching goal of discovering new processing‐structure‐properties correlation to sustainably develop materials for next‐generation structural, electronic, and energy components. Her research group mainly utilizes spark plasma sintering and laser‐directed energy deposition to develop functionally graded materials, thermionic materials, and structural materials and investigate the sustainability issues associated with these powder technologies. She has published more than 50 peer‐reviewed journal papers, given about 20 invited talks, and authored more than 70 presentations at technical conferences, workshops, and at other universities. She is a member of the Minerals, Metals & Materials Society (TMS), Material Research Society (MRS), and America Makes. Ma is the founding editor and Editor‐in‐chief of Results in Materials. She has also been serving on the reviewer/editorial board for Materials Science & Engineering A, Journal of the American Ceramics Society, Journal of Materials Science, Additive Manufacturing, and so forth.

Professor Julie M. Schoenung currently holds the title of Professor and Wofford Cain Chair III in the Departments of Materials Science and Engineering and Mechanical Engineering at Texas A&M University. She is also the Founding Co‐Director of the Lincoln Dynamic Foundation World Institute for Sustainable Development of Materials (WISDOM). Prior to joining Texas A&M, Professor Schoenung served as the Founding Department Chair in the Department of Materials Science and Engineering at the University of California, Irvine (UCI) and held the title of Distinguished Professor. She also held the Daniel G. Aldrich, Jr. endowed chair position at UCI. Prior to her positions at UCI, Professor Schoenung held faculty appointments UC Davis and at Cal Poly Pomona (California State Polytechnic University, Pomona).

Professor Schoenung is a member of the National Academy of Engineering (NAE), and a Fellow of the American Association for the Advancement of Science (AAAS), the National Academy of Inventors (NAI), the Minerals, Metals and Materials Society (TMS), the Materials Research Society (MRS), ASM International, the American Ceramic Society, and the Alpha Sigma Mu Honor Society. Professor Schoenung received her PhD and MS in materials engineering from the Massachusetts Institute of Technology, and her BS in ceramic engineering from the University of Illinois, Urbana‐Champaign. Professor Schoenung conducts research into structure‐processing‐property mechanistic relationships in a variety of materials systems. Her current research focus is on high entropy ceramics and additive manufacturing of ceramics, cermets, composites, and metals, including the application of alternative feedstock materials generated from waste products. Professor Schoenung is also a pioneer in the field of sustainable development of materials, with many years of experience studying the materials‐selection process in a variety of applications. She conducts research into the analysis of factors that guide the materials‐selection decision‐making process, such as economics, environmental impact and toxicity, cost‐performance trade‐offs, policy, and sustainability standards.

James F. Shackelford has BS and MS degrees in Ceramic Engineering from the University of Washington and a PhD in Materials Science and Engineering from the University of California, Berkeley. Following a postdoctoral fellowship at McMaster University in Canada, he joined the University of California, Davis, where he is currently a Distinguished Professor Emeritus in the Department of Materials Science and Engineering and is a Visiting Professor Emeritus at UC Irvine. For many years, he served as the Associate Dean for Undergraduate Studies in the College of Engineering at UC Davis and later as the Director of the University Honors Program that serves students from a wide spectrum of majors. He teaches and conducts research in the structural characterization and processing of materials. His current focus in teaching is doing so through online technologies. A member of the American Ceramic Society and ASM International, he was named a Fellow of the American Ceramic Society in 1992, was named a Fellow of ASM International in 2011, and received the Outstanding Educator Award of the American Ceramic Society in 1996 and the Albert Easton White Distinguished Teacher Award from ASM International in 2019. In 2016, Professor Shackelford received the Inaugural Award for Outstanding Contributions to Materials Education at the North American Materials Education Symposium (NAMES) held at the University of California, Berkeley. He has published over 150 archived papers and books including Introduction to Materials Science for Engineers