Pharmaceutical Microbiology - Michael Rieth - E-Book

Pharmaceutical Microbiology E-Book

Michael Rieth

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Beschreibung

All-in-one guide to monitoring and maintaining microbiological safety in the manufacturing of pharmaceuticals, diagnostics, and cosmetics

Addressing the full spectrum of microbiological quality control and quality assurance in pharmaceutical production, Pharmaceutical Microbiology covers methods and technologies required by regulatory authorities throughout the world, with all methods and protocols rated in terms of their compliance with current (2023) EU legislation.

Written by the former head of biological quality assurance for one of Europe’s biggest pharmaceutical and diagnostics companies, Pharmaceutical Microbiology covers sample topics including:

  • General conditions for the operation of microbiological laboratories, calibration and qualification of devices, and type culture maintenance
  • Industrial hygiene, ambient monitoring, quality control, process validation, microbiological water examination, and rapid microbiological methods
  • Automation in the microbiology laboratory, quality assurance, identification of microorganisms, cleaning, sterilization, decontamination, and disposal, and contract testing
  • Pharmacopoeial and non-pharmacopoeial methods for the identification and quantification of microorganisms, including cell culture and selected animal tests

Pharmaceutical Microbiology is an essential practice-oriented all-in-one reference for engineers, researchers, and professionals involved in setting up and running a microbiological quality control unit in the pharmaceuticals, diagnostics, and cosmetics industries.

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Table of Contents

Cover

Table of Contents

Title Page

Copyright

Preface to the English Edition

Preface to the First German Edition

List of Abbreviations

Glossary

1 Introduction to Microbiology

1.1 Historical

1.2 Importance

1.3 World of Microorganisms

1.4 The Bacterial Cell

1.5 Taxonomy of Microorganisms

1.6 Medical Microbiology

References

Further Reading

2 General Conditions for the Operation of Microbiological Laboratories

2.1 Laws and Technical Regulations

2.2 Medical Care for Employees

2.3 Operating Description for Microbiological Laboratories

2.4 Establishment of Microbiological Laboratories

2.5 Nutrient Media

2.6 Media Preparation

References

3 Calibration and Qualification of the Devices

3.1 Calibration Error

3.2 Calibration

3.3 Balance

3.4 pH Meter

3.5 Piston Pipettes

3.6 Stopwatch

3.7 Devices for Achieving Specific Temperatures

3.8 Clean Bench

3.9 Air Sampler

3.10 Particle Counter

3.11 Measuring Device for Determining the Water Activity

3.12 Photometer/Reader

3.13 Tube Reader for Endotoxin Determinations

3.14 Fluorescence Reader for Endotoxin Determinations

References

4 Stock Collection

4.1 Reference

4.2 Shipping

4.3 Storage

4.4 Cultivation

References

5 Industrial Hygiene

5.1 Hygiene

5.2 Microbiological Basics for Hygiene

5.3 Hygiene Measures

5.4 Sterilization, Disinfection, and Aseptic Production

5.5 Hygiene Protocol for Microbiological Laboratories

5.6 Pest Control

5.7 Hygiene Officer

5.8 Implementation of Hygiene Training Courses

References

6 Environmental Monitoring

6.1 Methods

6.2 Microbiological Monitoring in the Sterility Test Isolator

6.3 Physical Monitoring in Sterile Production

6.4 Physical Operation

6.5 Evaluation of the Microorganisms

6.6 Register of Microorganisms

References

Further Reading

7 Quality Control

7.1 Pharmacopeial Methods (Compendial Methods)

7.2 Non‐Compendial Methods

7.3 Tests Using Animal Models

7.4 Cell Culture Methods

7.5 Validation of Pharmacopeial Methods

References

Further Reading

8 Process Validations

8.1 Media Fill

8.2 Depyrogenation

8.3 Validation of Sterilization with Dry Heat

8.4 Validation of Sterilization Using Moist Heat (Autoclave)

8.5 Validation of Sterile Filtration

8.6 Container Closure Integrity Test

8.7 Cleaning Validation

References

Further Reading

9 Microbiological Examination of Water

9.1 Sampling

9.2 Specimen Transport

9.3 Use of the Different Water Qualities (Table 9.6)

9.4 Purified Water

9.5 Highly Purified Water

9.6 Water for Injection

9.7 Water for Diluting Concentrated Hemodialysis Solutions

9.8 Water for the Preparation of Extracts

9.9 Drinking Water

9.10 Legionella

References

10 Rapid Microbiological Methods

10.1 Determination via ATP Content

10.2 Determination Via the Incorporation of Fluorescent Markers

10.3 Flow Cytometry

References

Further Reading

11 Automation in the Microbiology Laboratory

11.1 Automatic Dyeing Machines

11.2 Devices for Counting Colonies

11.3 Automatic Nutrient Media Filling Machine

11.4 Automation of the Endotoxin Test

References

12 Quality Assurance

12.1 Structure of an SOP System

12.2 Training

12.3 Audits and Inspections

12.4 Procedure for OOS and OOE Results

References

13 Microorganism Identification

13.1 Growth Curve

13.2 Generation Time

13.3 Preparation of Pure Cultures

13.4 Sensory and Macroscopic Characteristics

13.5 Microscopic Examination

13.6 Staining

13.7 Principle of the “Colored Row”

13.8 Immunological Procedures

13.9 Polymerase Chain Reaction

13.10 Gas Chromatography (FAME)

13.11 FT‐IR Spectroscopy

13.12 MALDI‐TOF

References

14 Cleaning, Sterilization, Decontamination, and Disposal

14.1 Cleaning

14.2 Sterilization

14.3 Laboratory Cleaning and Disinfection

14.4 Disposal of Infectious Waste

14.5 Disinfection Measures in Case of Accidents

References

15 Contract Testing (

Outsourcing

)

References

Further Reading

16 Microbiological Networks

16.1 CPM

16.2 VAAM Expert Group Quality Management

16.3 Subcommittee Microbiology in the VfA

16.4 DGHM

References

17 Addresses

Literature

Legal Requirements

Basics of Microbiology and Hygiene

Fungi/Yeasts

Cleaning and Disinfection

Detection of Microorganisms

Hygiene Protocol

Microbiological Examination of Water

Environmental Monitoring

Detection of Endotoxins and Pyrogens

Training of Employees

Calibration of Measuring Instruments

Laminar Flow Safety Cabinets

Index

End User License Agreement

List of Tables

Chapter 1

Table 1.1 Groups of microorganisms and biological agents.

Table 1.2 Sizes of particles and cells.

Table 1.3 Living range for molds. In the area marked with

X

, the growth of ...

Table 1.4 Environmental conditions for microorganisms.

Table 1.5 Minimum water activity values (

a

w

) for the growth of various micr...

Table 1.6 Human‐pathogenic

Escherichia coli

strains.

Table 1.7 Infectious diseases and their modes of transmission, pathogens (c...

Table 1.8 Some human diseases and the probable animal sources of infection....

Chapter 2

Table 2.1 MOPS buffer (3‐(N‐morpholino)propanesulfonic acid buffer) for the...

Table 2.2 Different sizes of Petri dishes and their uses.

Chapter 3

Table 3.1 Nominal volume and error limits for piston‐stroke pipettes accord...

Table 3.2 Defined temperature ranges according to Ph. Eur. and USP.

Table 3.3 Temperature ranges frequently required in the microbiology labora...

Table 3.4 Correction table for the impaction collector MAS 100 NT

®

, which c...

Table 3.5 Compilation of air samplers with information on the manufacturer/...

Table 3.6 Calibration solutions according to USP XL (2017), chapter 〈1112〉....

Table 3.7 Recommended calibration frequencies.

Chapter 4

Table 4.1 Compilation of microorganisms published in the European Pharmacop...

Table 4.2 Storage times of different microorganisms depending on the storag...

Chapter 5

Table 5.1 Microbial colonization of healthy and diseased humans.

Table 5.2 Cleanroom classes according to Annex 1 of the EU Guide to Good Ma...

Table 5.3 Cleanroom classes according to Annex 1 of the EU Guide to Good Ma...

Table 5.4 Monitoring and limit values in critical areas A–F.

Table 5.5 Monitoring frequencies in critical areas A to F.

Table 5.6 Release of particles (skin flakes) per minute by various human ac...

Table 5.7 Comparison of cleaning, disinfection, and sterilization effects....

Table 5.8 Areas of application and methods for disinfection.

Table 5.9 Examples of cleaning agents and disinfectants for various applica...

Table 5.10 Active substances for disinfection of non‐enveloped and envelope...

Table 5.11 Disinfection plan for the microbiology laboratories (example).

Table 5.12 Toxicity of the various insecticides to humans and animals.

Table 5.13 Typical hygienic pests and disease vectors in Central Europe.

Chapter 6

Table 6.1 Comparison of clean room (partial barrier) and isolator (absolute...

Table 6.2 Gaseous sterilization or decontamination.

Table 6.3 Results of glove tests (pressure test and visual).

Table 6.4 Working day monitoring of air and surfaces in the isolator.

Table 6.5 Standard and alarm values of the physical parameters.

Table 6.6 Assessment of criticality of alarms and responses to them.

Table 6.7 Cleanroom classification according to ISO EN DIN 14644‐1:2015. Th...

Table 6.8 Number of measuring points from DIN EN ISO 14644‐1, 2015.

Table 6.9 Listing of air exchange rates (technical recommendation), overpres...

Table 6.10 Microbiological environmental monitoring in physical operation....

Table 6.11 Evaluation of the findings in the environmental monitoring over ...

Table 6.12 Evaluation of personnel monitoring from one quarter.

Table 6.13 New nomenclature for pseudomonads and closely related microorgan...

Chapter 7

Table 7.1 Advantages and disadvantages of the endotoxin determination metho...

Table 7.2 Different endotoxin formulations.

Table 7.3 Dilution table.

Table 7.4 Dilution table.

Table 7.5 Example 1. Geometric mean value = 0.24 IU/ml. From the double det...

Table 7.6 Example 2: Geometric mean value = 0.17 IU/ml. From the duplicate ...

Table 7.7 Substances tested in the LAL test. The MVD is given for the curren...

Table 7.8 Results of three in vitro pyrogen tests with fresh human blood (e...

Table 7.9 Pyrogen test of vitamin D

3

. Acceptance criterion according to Ph....

Table 7.10 Ultrafiltration of the vitamin solution. Duration: 30 minutes; m...

Table 7.11 Test with different endotoxin spike concentrations in the vitami...

Table 7.12 Test with different endotoxin spike concentrations in the vitami...

Table 7.13 Reagents for unmasking.

Table 7.14 Test organisms of Ph. Eur., USP, and DIN EN ISO.

Table 7.15 Preservation requirements for parenterals and ophthalmics.

Table 7.16 Preservation requirements for topicals.

Table 7.17 Requirements for Oralia. The criteria represent the recommended e...

Table 7.18 Summary table for sterile products, ophthalmics, and topicals.

Table 7.19 Example 1 for a preservative exposure test with the test results....

Table 7.20 Example 2 for a preservative exposure test with the test results...

Table 7.21 Properties of selected mycoplasmas [24].

Table 7.22 The most important human and animal pathogenic mycobacterial spe...

Table 7.23 Compilation with the bioindicators specified by Ph. Eur., chapte...

Table 7.24 Test organisms used for vitamin determinations.

Table 7.25 Summary of the results of the tests on cellulose prefilters.

Table 7.26 Microbiological action limits for primary packaging materials fo...

Table 7.27 Measured cell sizes in WfI and CSB after increasing incubation t...

Table 7.28 Bacteriological specifications for the detergents and disinfecta...

Table 7.29 Percentage distribution of laboratory animals in Germany in 2009...

Table 7.30 Compilation of data on the most important test animals.

Table 7.31 Antibiotics for use in cell culture.

Table 7.32 Test microorganisms (only ATCC numbers are given) and incubation...

Table 7.33 Visual growth test of the inoculated test organisms in the filtr...

Table 7.34 Neutralizing measures and agents.

Table 7.35 Test microorganisms and incubation conditions for validation of T...

Table 7.36 Detection of specified microorganisms.

Table 7.37 Sample preparation for the detection of the specified microorgani...

Table 7.38 Evaluation of the quantitative detection of bile‐tolerant, Gram‐...

Table 7.39 Exemplary results after testing for inhibition and enhancement,

Table 7.40 Threshold and maximum dose for different routes of administratio...

Chapter 8

Table 8.1 Formal process validation procedure.

Table 8.2 Bacterial concentrations according to MacFarland standard (accord...

Table 8.3 Depyrogenation in the hot air sterilizer (250°C, 120 minutes) at...

Table 8.4 Results of the runs of ten endotoxin‐doped 10 ml glass ampoules a...

Table 8.5 Loading schemes for two sterilizers. The pipette box contains gla...

Table 8.6 Kill times at temperatures of 100, 105, and 121 °C.

Table 8.7 Results of visual inspection of 300 analyzed primary containers a...

Table 8.8 Determination of the number of proliferating

Pseudomonas aerugino

...

Table 8.9 Growth test of inoculated medium after microbiological integrity ...

Table 8.10 Results (mean values of duplicate determinations) of endotoxin s...

Chapter 9

Table 9.1 Microorganisms frequency in % in water.

Table 9.2 Pathogens that can be transmitted to humans via water.

Table 9.3 Disease outbreaks caused by contaminated water (selection).

Table 9.4 Disinfectants for eliminating microorganisms in biofilms.

Table 9.5 Microorganisms present in biofilms, modified according to Ref. [7...

Table 9.6 Use of the different water qualities.

Table 9.7 Nutrient content of agar media CSA and R2A (both according to Ph....

Table 9.8 Action, warning, and tolerance limits for the different water qua...

Table 9.9 TVO [15] specifies the permitted microbiological parameters in Se...

Table 9.10 Total hardness ranges (in millimole per liter) of drinking water...

Table 9.11 Typical contaminants in drinking water.

Chapter 10

Table 10.1 Summary table of rapid microbiological methods.

Table 10.2

Pseudomonas aeruginosa

cultured in CSB. Determination of turbidi...

Chapter 12

Table 12.1 Health authorities of various countries worldwide.

Table 12.2 State health authorities in Germany, with the highest state heal...

Table 12.3 Evaluation of the test for pyrogens according to Ph. Eur., table...

Chapter 13

Table 13.1 Comparison of light and electron microscope.

Table 13.2 Gram‐negative and Gram‐positive bacteria and their cell shape.

Table 13.3 Presence of different types of fatty acids in different bacteria...

Table 13.4 Wavenumbers of molecules detectable by FT‐IR spectroscopy.

Chapter 14

Table 14.1 Inactivation temperatures and times, related to moist heat.

List of Illustrations

Chapter 1

Figure 1.1 Bacteriophage T4, acceleration voltage 80 kV, uranyl acetate as c...

Figure 1.2 White mold on damp furniture wood in the basement, after rainwate...

Figure 1.3 SEM image of

Aspergillus niger

on agar plate.

Figure 1.4

Escherichia coli

BS5 with pili. Electron microscope EM 301, Phili...

Figure 1.5 Halobacteria color a saline on the Spanish island Lanzarote red....

Figure 1.6 EHEC O157‐H7 on fibroblast. SEM image, magnification 40,000×.

Figure 1.7

Escherichia coli

cell on a macrophage. SEM image, magnification 4...

Chapter 2

Figure 2.1

Staphylococcus aureus

. SEM image, magnification 25 000×.

Chapter 3

Figure 3.1 Examples of measuring device labels: Green, round calibration sti...

Figure 3.2 Beam balance from earlier times.

Chapter 4

Figure 4.1 Schematic of the passages.

Chapter 5

Figure 5.1 Hygieia fountain in the courtyard of Hamburg City Hall, erected a...

Figure 5.2 Impression of an unwashed hand on a contact plate with culture me...

Figure 5.3 Standardized rub‐in method for hygienic hand disinfection accordi...

Figure 5.4 Putting on hairnet, beard, and mouth guard.

Figure 5.5 Disposable clothing for visitors and maintenance personnel in RRK...

Figure 5.6 Clothing for employees in RRK “B.” The used cleanroom clothing is...

Figure 5.7 Running tracks of a grain weevil (

Sitophilus

sp.) on an agar plat...

Chapter 6

Figure 6.1 Sedimentation plate (CSA). Typical of airborne bacteria is the pr...

Figure 6.2 Lockable contact plates with CSA and four neutralizers. Contact o...

Figure 6.3 Using the example of purified water, the action limit is 100 CFU/...

Figure 6.4 Illustration of the alert and action level.

Figure 6.5 Typical yellow colonies of

Micrococcus luteus

, with positive cata...

Figure 6.6

Micrococcus luteus

in the microscope, magnification 400×, Nikon p...

Figure 6.7

Bacillus cereus

.

Figure 6.8

Bacillus atrophaeus

on CSA. Before renaming, this bacillus specie...

Figure 6.9

Serratia marcescens

on CSA isolated in environmental monitoring, ...

Figure 6.10

Pseudomonas

sp. photographed under UV light.

Figure 6.11 Streptomyces species. Nikon Photomicroscope, magnification 400x....

Chapter 7

Figure 7.1 Schematic of the microbiological quality control of solids.

Figure 7.2 (a) Activation cascade in amoebocytes triggered by endotoxins (fa...

Figure 7.3 Diaporama of horseshoe crabs (models), exhibited at Oceanum, Stra...

Figure 7.4 Gelation reaction in the tube: on the left, gelation = endotoxin‐...

Figure 7.5 Required reagents including human whole blood from a donor. Measu...

Figure 7.6 To check the success of sterilization in the autoclave: autoclave...

Figure 7.7 The bioindicator

Bacillus stearothermophilus

is applied to round ...

Figure 7.8 Formula of gentamycin.

Chapter 8

Figure 8.1 Evaluation workstation according to Ph. Eur. chapter 2.9.20 “Test...

Chapter 9

Figure 9.1 Artificial biofilm with

Pseudoalteromonas ruthenica

on a ceramic p...

Figure 9.2 The inner wall of the stainless steel boiler (volume 5000 l) show...

Figure 9.3 Legionella colonies on GVPC agar.

Figure 9.4 Typical mirror gel colonies of

Legionella pneumophilia

.

Figure 9.5 Membrane filtration (polycarbonate membrane, 0.45 μm). Yellow col...

Figure 9.6

Legionella pneumophila Corby

. SEM image, magnification 40 000×....

Chapter 10

Figure 10.1 Chemical formula of adenosine‐5′‐triphosphate (ATP).

Figure 10.2 Conversion of 5‐(6)‐carboxy‐fluorescein diacetate (CFDA) to 6‐ca...

Figure 10.3 Fluorescent colonies of

Aspergillus brasiliensis

.

Chapter 11

Figure 11.1 Endosafe

®

nexgen‐PTS™.

Chapter 12

Figure 12.1 Fishbone diagram exemplary for the LAL test, created with MS‐Vis...

Figure 12.2 Failure mode and effects analysis (FMEA) exemplary for the LAL t...

Chapter 13

Figure 13.1 Classical light microscope, manufactured by Leitz in 1924, maxim...

Figure 13.2 Laboratory with Electron Microscope EM 301, Philips, Eindhoven, ...

Figure 13.3

Escherichia coli

with flagella. Shadow casting procedure 45° (ar...

Figure 13.4

Clostridium pasteurianum

. Phase contrast, magnification 400x, Ni...

Figure 13.5 Capsule of

Bacillus megaterium

with China Ink. Phase contrast, m...

Chapter 14

Figure 14.1 Sinner's circle.

Chapter 17

Figure 17.1 BfArM in Bonn‐Bad Godesberg, Germany.

Figure 17.2 EDQM in Strasbourg, France.

Figure 17.3 The Paul Ehrlich Institute in Langen (Hesse, Germany).

Figure 17.4 The Robert Koch Institute in Berlin, Germany.

Guide

Cover

Table of Contents

Title Page

Copyright

Preface to the English Edition

Preface to the First German Edition

List of Abbreviations

Glossary

Begin Reading

Literature

Index

End User License Agreement

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Pharmaceutical Microbiology

Best Practices, Validation, Quality Assurance

Michael Rieth

 

 

 

 

Author

Dr. Michael Rieth

Fiedlerweg 9

64287 Darmstadt

Germany

Cover Image: © VERO/Veronika Emendörfer, Darmstadt www.veronika-emendoerfer.de

All books published by WILEY‐VCH are carefully produced. Nevertheless, authors, editors, and publisher do not warrant the information contained in these books, including this book, to be free of errors. Readers are advised to keep in mind that statements, data, illustrations, procedural details or other items may inadvertently be inaccurate.

Library of Congress Card No.: applied for

British Library Cataloguing‐in‐Publication Data

A catalogue record for this book is available from the British Library.

Bibliographic information published by the Deutsche Nationalbibliothek

The Deutsche Nationalbibliothek lists this publication in the Deutsche Nationalbibliografie; detailed bibliographic data are available on the Internet at <http://dnb.d-nb.de>.

© 2025 WILEY‐VCH GmbH, Boschstraße 12, 69469 Weinheim, Germany

The manufacturer's authorized representative according to the EU General Product Safety Regulation is Wiley‐VCH GmbH, Boschstr. 12, 69469 Weinheim, Germany, e‐mail: [email protected].

All rights reserved (including those of translation into other languages, text and data mining and training of artificial technologies or similar technologies). No part of this book may be reproduced in any form – by photoprinting, microfilm, or any other means – nor transmitted or translated into a machine language without written permission from the publishers. Registered names, trademarks, etc. used in this book, even when not specifically marked as such, are not to be considered unprotected by law.

Print ISBN: 978‐3‐527‐35425‐2

ePDF ISBN: 978‐3‐527‐84870‐6

ePub ISBN: 978‐3‐527‐84869‐0

oBook ISBN: 978‐3‐527‐84871‐3

Preface to the English Edition

For the third edition of “Pharmaceutical Microbiology,” now written in English, the currently topical subject of Bacterial Endotoxin Test with recombinant factors will be included in the chapter on endotoxin/pyrogen detection. Wherever possible, references are made to the new editions of the pharmacopoeias Ph. Eur. 11 and USP. The chapters on media fill and on water are updated. The bibliographies have been continued, literature prior to 2000 has been omitted where possible. Finally, the printing errors have been corrected.

The new cover picture is again designed by the Darmstadt artist Veronika Emendörfer/VERO, to whom I extend my sincere thanks.

Darmstadt, March 2024

Michael Rieth

Preface to the First German Edition

This book describes the tasks and activities of biology laboratory technicians and microbiologists working in the microbiology laboratories of pharmaceutical quality assurance. Emphasis is placed on the methods of quality control testing including their validation, the qualification and calibration of the equipment and measuring instruments required for this purpose, environmental monitoring in pharmaceutical and chemical production, and industrial hygiene. A summary of this kind has been lacking in the German‐language literature to date. Primarily bacteriological methods and procedures are presented, but references to cell culture methods and animal models are also given. Modern techniques, keyword “rapid microbiological methods” are also presented. Shorter analysis times are needed, especially for procedures with long incubation times, such as sterile testing and testing for mycobacteria and mycoplasmas. The future will show whether these methods can permanently replace the classical cultivation techniques, which largely date back to Robert Koch and other bacteriologists of the late nineteenth century.

I would like to thank the following colleagues for providing photos and illustrations: Daniela Grabis (Merck KGaA), Monika Lamoratta (Lanxess Deutschland GmbH, Leverkusen), Peter Hilgendorf (Daiichi Sankyo Europe GmbH, Pfaffenhofen), Matthias Nagel (Bremerhaven University of Applied Sciences), Armin Quentmeier (University of Dortmund) and Manfred Rohde (Helmholtz Centre for Infectious Diseases, Braunschweig). I thank Barbara Gerten (Merck KGaA) for valuable suggestions and literature references.

I would especialy like to thank the artist VERO/Veronika Emendürfer, Atelier Holzhofallee.

List of Abbreviations

AL

Action limit or action level.

AMG

Arzneimittelgesetz.

AMWHV

Arzneimittel‐ und Wirkstoffherstellungsverordnung.

AP

Aqua purificata (purified water).

API

Analytical process index.

atm

Atmosphere.

ATCC

American Type Culture Collection.

ATP

Adenosine‐5′‐triphosphate.

a

w

Water activity.

BfArM

Bundesinstitut für Arzneimittel und Medizinprodukte (Federal Institute for Drugs and Medical Devices).

BG

Berufsgenossenschaft.

BG RCI

Berufsgenossenschaft Rohstoffe und Chemische Industrie (Employer's Liability Insurance Association for Raw Materials and the Chemical Industry).

BiostoffV

Biostoffverordnung.

BLV

Bundesamt für Verbraucherschutz und Lebensmittelsicherheit (Federal Office of Consumer Protection and Food Safety).

BMELV

Bundesministerium für Ernährung, Landwirtschaft und Verbraucherschutz (Federal Ministry of Food, Agriculture and Consumer Protection).

BMwA

Bundesamt für wirtschaftliche Angelegenheiten (Austria).

BP

British Pharmacopeia or bubble point.

BPLS

Brilliant green Phenol red Lactose Sucrose Nutrient medium.

BRP

Biological reference preparation.

BSE

Bovine spongiform encephalopathy.

CCIT

Container closure integrity test.

CCOS

Culture Collection of Switzerland.

CDC

Centers for Disease Control and Protection.

CDCP

Centers for Disease Control and Prevention.

CFDA

5‐(6)‐carboxy‐fluorescein diacetate.

CHCA

α‐Cyano‐4‐hydroxycinnamic acid.

cft

Cubic feet.

CIP

Collection de l'Ínstitut Pasteur or cleaning in place.

CLED

Cysteine‐lactose‐electrolyte‐deficient culture medium.

cm

Centimeter.

CPM

Curriculum for Pharmaceutical Microbiology.

CSA

Casein Soymeal Peptone Agar (= TSA).

CSB

Casein Soymeal Peptone Broth (= TSB).

d

Day or diameter.

Da

Dalton, unit of relative molar mass, 1 Da = 1.66018 × 10 exp

−24

 g.

DAB

Deutsches Arzneibuch (German Pharmacopoeia).

DAkkS

Deutsche Akkreditierungsstelle.

DAPI

4′,6‐diamidine‐2‐phenylindole.

DEHS

Diethylhexylsebacic acid.

DEV

Deutsches Einheitsverfahren.

DGFM

Deutsche Gesellschaft für Mykologie e.V. (German Society for Mycology).

DGHM

Deutsche Gesellschaft für Hygiene und Mikrobiologie e.V. (German Society for Hygiene and Microbiology).

DIF

Direct immunofluorescence.

DIMDI

Deutsches Institut für Medizinische Dokumentation und Information (German Institute for Medical Documentation and Information).

DIN

Deutsche Industrienorm.

DKD

Deutscher Kalibrierdienst.

DMSO

Dimethyl sulfoxide.

DNA

Desoxyribonucleic acid.

DOP

Dioctyl phthalate.

DQS

Deutsche Gesellschaft zur Zertifizierung von Managementsystemen (German Association for the Certification of Management Systems).

DSM

Deutsche Sammlung von Mikroorganismen (German Collection of Microorganisms).

DSMZ

German Collection of Microorganisms and Cell Cultures.

EAME

Federal Office of Metrology (Switzerland).

ECCO

European Culture Collections Organization.

EDQM

European Directorate for the Quality of Medicines and Healthcare.

EDTA

Ethylenediaminetetraacetic acid.

EE

Endotoxin units.

EEU

Endotoxin equivalent unit.

EHEC

Enterohemorrhagic

Escherichia coli

.

ELC

Endotoxin limit concentration.

ELISA

Enzyme‐linked immuno sorbent assay.

EtOH

Ethanol.

EU

Endotoxin unit (1 EU = 1 IU = 1 IE).

FAME

Fatty acid methyl ester.

FDA

Food and Drug Administration.

FLI

Friedrich‐Löffler‐Institut.

GBF

Society for Biotechnological Research.

GenTG

Genetic Engineering Act.

GLP

Good laboratory practice.

GMP

Good manufacturing practice.

GSF

Society for Radiation and Environmental Research.

GVPC

Glycine, vancomycin, polymyxin, cycloheximide agar.

h

Hour.

HEPA

High efficiency particulate airfilter.

HRP

Horseraddish peroxidase.

HUS

Hemolytic uremic syndrome.

HZI

Helmholtz–Zentrum für Infektionskrankheiten GmbH.

IDA

International Depositary Authority.

IfSG

Infektionsschutzgesetz (Infection Protection Act).

IPA

Isopropyl alcohol (2‐propanol).

IPT

In vitro pyrogen test.

IQ

Installation qualification.

ISO

International Standardization Organization.

IU

International units.

ISSA

International Social Security Association.

JP

Japanese Pharmacopoeia.

CFU

Colony forming units.

λ

Lysate sensitivity Lambda.

l

Liter.

LAL

Limulus amoebocyte lysate.

LER

Low endotoxin recovery.

LF

Laminar flow.

LMX

Lauryl sulfate MUG X‐galactopyranoside.

LPS

Lipopolysaccharide.

LRW

LAL reagent water (Ph. Eur.: water for BEP) or limulus reagent water.

LTA

Lipoteichoic acid.

MALDI/TOF

Matrix‐assisted laser desorption/ionization – time of flight.

MAT

Monocyte activation test.

m‐CP

modified Cellobiosis Polymixin B Agar.

min

Minute.

MRI

Max‐Rubner Institute.

MRS

Lactobacillus agar according to de Man, Rogosa and Sharpe.

MVD

Maximum valid dilution.

NAT

Amplification of nucleic acids.

NCTC

National Collection of Type Cultures.

NCYC

National Collection of Yeast Cultures.

NP

Novopyrexal.

OB

Object carrier.

OOC

Out of calibration.

OD

Optical density.

ODC

Ornithine decarboxylase.

ÖKD

Österreichischer Kalibrierdienst.

OF

Oxidation/fermentation.

ONGP

o

‐Nitrophenyl‐

β

D

‐galactopyranoside.

OOE

Out of expectation.

OOL

Out of limit/out of level.

OOS

Out of specification.

OOT

Out of trend.

PAO

Polyalphaolefins.

PBS

Phosphate buffered saline.

PCR

Pseudoselagar or polymerase chain reaction.

PDA

Parenteral Drug Association.

PEI

Paul Ehrlich Institute.

Ph. Eur.

European Pharmacopoeia.

pNA

p

‐Nitroaniline.

POD

Peroxidase.

PPC

Product Positive Control.

PPE

Personal protective equipment.

PVP

Polyvinylpyrrolidone (= Povidone).

PVDF

Polyvinylidene fluoride.

PTB

Federal Physical‐Technical Institute.

RCM

Reinforced clostridial medium.

SEM

Scanning Electron Microscopy.

RIA

Radioimmunoassay.

RKI

Robert–Koch–Institut.

RLU

Relative light unit or relative light units.

RNA

Ribonucleic acid.

rpm

Rotations per minute.

RRK

Clean room class (Reinraumklasse).

s

Second.

SAL

Sterility assurance level.

SARS

Severe acute respiratory syndrome.

SAS

Swiss Accreditation Service.

SDA

Sabouraud dextrose agar.

SIM

Sulfide and indole formation, motility.

SOP

Standard operation procedure.

TAMC

Total aerobic microbial count.

TEM

Transmission electron microscopy.

TierSeuchErV

Animal Disease Pathogen Ordinance.

TMB

Tetramethylbenzidine.

TRBA

Technical Rules Biological Agents.

TSA

Tryptic soybean agar.

TSB

Tryptic soybean bouillon.

TTC

Triphenyltetrazolium chloride.

TÜV

Technischer Überwachungsverein (Technical Inspection Agency, Germany).

TVO

(German) Drinking Water Ordinance.

TYMC

Total yeast and mold count.

U

Unit.

UF

Ultrafiltration.

UPU

World Postal Union.

USP

United States Pharmacopeia.

UVV

Accident prevention regulation.

VAAM

Vereinnigung für Allgemeine und Angewandte Mikrobiologie.

VAH

Verbund Angewandte Hygiene (Association for Applied Hygiene).

VBNC

Viable but non‐culturable.

VE

Demineralized.

VfA

Association of Research‐Based Pharmaceutical Companies e. V.

VHP

Vaporized hydrogen peroxide.

VI

Preventive maintenance.

VRBA

Violet red bile agar.

VRBD

Violet red bile dextrose (crystal violet neutral red bile dextrose).

WFCC

World Federation for Culture Collections.

WfI

Water for injections.

WL

Warning limit/alert limit.

WHO

World Health Organization.

WST

Working standard.

XLD

Xylose lysine deoxycholate agar.

ZEBETZ

Central Office for the Registration and Evaluation of Alternative and Complementary Methods to Animal Experiments.

ZLG

Zentralstelle der Länder für Gesundheitsschutz bei Arzneimitteln und Medizinprodukten (Central Office of the Federal States for Health Protection with regard to Medicinal Products and Medical Devices), Germany.

Glossary

Adaptation

Adaptability of microorganisms to changing environmental conditions.

Adhesion

Attachment of microorganisms to surfaces.

Antisepsis

Inhibition or destruction of infectious agents.

Asepsis

Sterility to prevent infection or contamination through the use of disinfection or sterilization.

Chain of infection

Pathway and mode of transmission of the pathogen from the source of infection to the host.

Commercially sterile

Definition in the food sector. The germ content must not increase by more than two powers of ten after incubation in the sealed packaging for 14 to 21 days. Pathogenic and toxigenic germs must not be detectable per gram.

Contamination

Colonization or adherence of infectious agents to objects.

Decontamination

Extensive elimination of a contamination.

Disinfection

Defaunation, disinfestation, i.e. destruction of harmful small organisms.

Endemic

Persistent, never‐ending state of infestation within the population; endemic diseases include gonorrhea and syphilis.

Epidemic

Temporally clustered occurrence of an infectious disease within a population group, e.g. cholera, typhoid, plague, smallpox.

Epidemiology

The study of the cause and spread of infectious diseases.

Germ carriers

Persons who harbor pathogens without being ill (see also permanent carriers).

Immunity

Acquired resistance to a specific pathogen species or increased reactivity against a specific antigen due to previous contact with it.

Infection

Invasion of pathogens into the host organism with subsequent multiplication and reactions of the host.

Infectious disease

Result of the interaction between the attacks of the pathogen and the defenses of the host.

Incubation period

Time between the entry of a pathogen and the appearance of the first symptoms of disease.

Intrathecal

Within the theca folliculi and the theca medullae spinalis.

Latent infection

Hidden infection without signs of disease.

Lethality

Number of people who died within a certain period of time in relation to the number of people with the disease; indicator of the severity of a disease.

Manifest infection

Infection that appears.

Morbidity

Incidence of disease; number of people suffering from a particular disease in relation to the total population (e.g. in relation to 100,000 people). Incidence: number of new cases per time period. Prevalence: number of people with the disease at a given time.

Mortality

Number of people who died from a certain disease in relation to the total population (e.g. in relation to 100,000 people).

Nosocomial

Hospital‐acquired disease.

Pandemic

Major epidemic (influenza; formerly: plague, cholera) spreading across entire continents.

Pathogenicity

Constant property of a germ species to be able to cause disease symptoms in a specific host.

Permanent carriers

Persons who continue to excrete pathogens (e.g. salmonella) after having overcome an illness.

Prophylaxis

Prevention; prevention of disease.

Pyrogens

From Greek

pyr

 = fire, all fever‐producing substances including bacterial endotoxins.

SAL

Sterility assurance level = probability that one living microorganism can be contained in one unit of a product after sterilization. The Ph. Eur. Commission is of the opinion that an item can be considered sterile if the theoretical value of no more than one living microorganism is present in 1 × 10

6

sterilized units; SAL = 10

−6

(see also DIN EN 556).

Sepsis

From Greek. putrefaction, synonym septicemia or blood poisoning.

Source of infection

Humans, animals, water, food or objects from which the infection originates.

Sterile

Free from viable microorganisms.

Vector

Carrier of pathogens; often insects (e.g. see malaria).

Virulence

Degree of pathogenicity of a strain of an infectious germ species.

Zoonotic disease

of animals that can also be transmitted to humans.

1Introduction to Microbiology

1.1 Historical

Only a few years after the first descriptions and isolations of microorganisms by Louis Pasteur, Robert Koch, Gerhard Hansen, and others, the public was already aware of an essential property of these mostly unicellular microorganisms: They are ubiquitously distributed, i.e. everywhere! Also, that they can cause fever in the bodies of humans and animals or cause diseases, partly with death consequences, was already known, likewise already disinfection measures like the use of the agents carbolic acid and iodine. Still in 1906, in the 8th edition of the “Lehrbuch der Botanik für Hochschulen” by Eduard Strasburger, among other names of fission fungi (Schizomycetes), the cyanobacteria are called fission algae [1].

Humans have been taking advantage of the services of microorganisms for thousands of years, but without knowing of their existence for very long. The Sumerians brewed a beer‐like beverage as early as 5000 years ago, and the Assyrians fermented grape juice into wine about 3500 years ago.

The first person to see microorganisms with his own eyes was probably the Dutch draper Antony van Leeuwenhoek (1632–1723). He experimented with homemade single‐lens microscopes, with which he achieved magnifications up to 270× and resolutions down to 1.5 μm. In 1675, he examined an infusion of peppercorns and discovered tiny creatures. He discovered more of these creatures, then called “animalcula,” in dental plaque. Van Leeuwenhoek made drawings of these creatures, which he sent by letter to the Royal Society in London in 1683 [2].

The French chemist Louis Pasteur (1822–1895) made several groundbreaking discoveries in the field of microbiology. He experimentally disproved the primordial hypothesis, explained the nature of fermentation using the examples of alcoholic fermentation and lactic acid fermentation, developed methods for disinfection and sterilization, and introduced procedures for combating infectious diseases by vaccination (e.g. rabies vaccination in 1885).

In 1873, the Norwegian physician Gerhard Hansen (1841–1912) microscopically discovered the causative agent of leprosy, Mycobacterium leprae, as one of the first bacteria to be recognized as a pathogen [3]. To this day, this bacterium cannot be cultured in culture media. Diagnosis is made with the microscope on biopsy material or scrapings of the nasal mucosa. The propagation of these mycobacteria is only successful in the paws of mice and the Armadillo. Pathogen‐specific DNA can be detected using the polymerase chain reaction (PCR).

In 1876, the German physician Robert Koch (1843–1910) proved that microorganisms are the causative agents of infectious diseases, using the anthrax pathogen Bacillus anthracis as an example. He established the following four postulates:

Bacteria must be detectable in the infected organism.

These bacteria must be isolated and brought into pure culture.

Infection with these isolated bacteria will cause the disease again in the healthy organism.

The same infectious agent can be isolated from the host again.

Koch developed culture media, e.g. meat extract broth, which he initially solidified with gelatin and later with agar–agar. Koch's plate‐casting method, still used today in all bacteriological laboratories, goes back to him.

Microorganisms are grouped into two taxonomic domains of their own (Bacteria and Archaea) and thus distinguished from the domain Eukarya (fungi, animals, and plants). Based on the cell structure of microorganisms, they are divided into prokaryotes (Bacteria and Archaea; Greek: bakteria = rod; Greek: archaios = ancient, original) and eukaryotes (fungi, yeasts, algae, and protozoa).

1.2 Importance

Medical microbiology is concerned with the study of pathogens of significance to humans and animals, their habits, and their effects on the human or animal organism; it is thus primarily concerned with obligate pathogens (pathogenic in any case) and facultative pathogens (pathogenic under certain circumstances), i.e. with germs that are to be regarded as dangerous or as “pests” due to cell destruction or the release of toxic metabolic products. However, microorganisms are generally much more likely to be considered “beneficial organisms.” Biological equilibrium without microorganisms is not possible at all. By mineralizing organic matter (e.g. plant material), they ensure the recovery of carbon, nitrogen, sulfur, phosphorus, etc., which are then available again to the plants (material cycles). In the gastrointestinal tract of humans and animals, microorganisms play an important role in the digestion of food. The skin and mucous membranes of humans are also colonized. To illustrate the orders of magnitude: A human being consists of about 1013 cells. The gastrointestinal tract is home to about 1014 and the skin to about 1012 microorganisms, which together weigh about 1.25 kg [4]. The human body thus harbors more microorganisms than it has cells of its own.

Microorganisms find application in the food industry. Examples are:

Yeasts in the manufacture of bread, beer, sake, and wine;

Lactic acid bacteria in the production of yogurt, kefir, sauerkraut, and salami;

Acetic acid bacteria for the preparation of vinegar;

Molds in cheese production (Gorgonzola, Roquefort, etc.) and for the preparation of soybeans (in East Asia).

Microorganisms are used for the recovery of:

Vitamins;

Amino acids;

Hormones;

Steroids;

Enzymes, e.g. amylases (starch cleavage), proteases (digestion, leather tanning), lipases (fat cleavage), and pectinases (fruit juice clarification);

Antibiotics;

Alcohols (ethanol, butanol, butanediol, glycerol, etc.);

Active ingredients, some of which are also produced by genetically modified microorganisms (e.g. insulin).

Microorganisms are essential in the treatment of wastewater and waste composting.

1.3 World of Microorganisms

An overview of the various groups of microorganisms and other causative agents of infectious diseases is given in Table 1.1. Microorganisms are not visible to the naked eye; for their observation, a light microscope is required, and in the case of viruses – with very few exceptions – an even higher magnification electron microscope is required.

Table 1.1 Groups of microorganisms and biological agents.

Subcellular biological objects

Mostly unicellular organisms (microorganisms)

Prions

Prokaryotes

Viroid

Eubacteria

Bacteriophages

Chlamydia

Viruses

Rickettsia Mycoplasma Archaea

Eukaryotes

Fungi, yeasts, algae, and protozoa

The average size of bacteria is between 0.3 and 10 μm. The diameter of cocci, which belong to the human skin flora, is approx. 1 μm. If you think of 500 cocci of this size strung together, the diameter of the dot at the end of the sentence would be reached. Another size comparison: a hair on the head is approx. 40–120 μm, on average 80 μm, thick (see Table 1.2). The human eye can recognize objects up to approx. 25 μm (resolving power).

Table 1.2 Sizes of particles and cells.

Cell or particle

Size

Egg (bird)

In the centimeter range (ostrich egg:

d

 = 15 cm)

Ovum (human)

200 μm

Human hair

d

 = 40–120 μm, average 80 μm

Human and animal cells

20–30 μm

Human erythrocyte

7.5 μm

Human sperm cell

6.5 μm long

Pollen

7–100 μm

Dust

0.1–100 μm

Aerosols when sneezing

10–300 μm

Protozoa

5–150 μm

Mushrooms

5–10 μm

Bacteria

0.3–10 μm

Nanobacterium equitum

(Archaeon)

0.4 μm

Mycoplasma

0.3–0.8 μm

Chlamydia

0.3–1.0 μm

Rickettsia

0.5–1.0 μm

Viruses

0.016–2.0 μm

Viroid

2 × 40 nm

Macromolecules

1–10 nm

Prions

<

5 nm

Atoms

0.1 nm

d, diameter.

Table 1.3 Living range for molds. In the area marked with X, the growth of molds is optimal.

Temperature (°C)

60

70

75

80

85

90

95

100

pH value

Increase in relative humidity (% r. h.) →  

80

12

70

×

×

×

×

×

×

×

11

60

×

×

×

×

×

×

×

10

50

×

×

×

×

×

×

×

9

40

×

×

×

×

×

×

×

8

30

×

×

×

X

X

X

×

7

20

×

×

×

X

X

X

×

6

10

×

×

×

X

X

X

×

5

0

×

×

×

×

×

×

×

4

Increase in the supply of nutrients→.

The world of microorganisms consists of the following groupings (although the following first three groupings are not living organisms in the strict sense, but biological agents).

1.3.1 Prions

Infectious prions PrPsc are misfolded forms of a small (molar mass about 30 000 Da) cellular glycoprotein. The misfolding occurs in cattle between amino acids 121 and 230 and is inaccessible to protease digestion [5]. Stanley Prusiner derived the name from “proteinaceous infectious particle” [6]. PrPsc causes diseases in sheep and goats (scrapie), cattle and cats (bovine spongiform encephalopathy (BSE) and feline spongiform encephalopathy (FSE)), mink, deer, and ungulates. Humans can also be infected (Kuru, Creutzfeldt–Jakob disease, and Gerstmann–Sträussler–Scheinker syndrome). Incubation periods can last for many years. In the course of these diseases, the brain tissue decays in a spongiform manner. BSE first appeared on a larger scale in the United Kindom toward the end of the 1980s, while scrapie has been known for more than 260 years [7]. Presumably, the prions were transmitted via insufficiently heated meat‐and‐bone meal containing PrPsc from scrapie‐infected sheep, which was fed to cattle.

1.3.2 Viroid

Viroids are circular, single‐stranded RNA molecules of low molar mass (approx. 12 × 104 Da, approx. 360 nucleotides). The RNA is “naked,” i.e. not coated by protein. Viroids cause plant diseases, e.g. potato spindle tuber viroid.

1.3.3 Viruses

Viruses (lat. virus = poison, mucus) are predominantly ultramicroscopic, obligate cell parasites that contain only either DNA (e.g. poxvirus and herpes simplex) or RNA (e.g. influenza, rhinitis, and rabies viruses), have no enzyme systems for energy production and no systems for protein synthesis, and cause infected host cells to synthesize the virus building blocks. Viruses consist of at least a nucleic acid‐containing inner body and a protein coat called a capsid. They may be enveloped, i.e. surrounded by a lipid bilayer (such as pathogens of smallpox, herpes, measles, influenza, rabies, acquired immunodeficiency syndrome [AIDS], and severe acute respiratory syndrome [SARS]) or be unenveloped (such as pathogens of polio, hepatitis A, rhinitis, and foot‐and‐mouth disease). Poliovirus can be characterized by the chemical molecular formula C332652H492388N98245 O131196P7501 S2340[8]. On December 9, 1979, the WHO declared the world free of smallpox.

The size of viruses varies from 20 nm (picornaviruses and arboviruses) to 2000 nm (plant viruses such as the Citrus tristeza virus). Viruses that infect bacteria are called bacteriophages. T phages (coli phages) are well studied in molecular biology; their size is 70 nm × 200 nm. The bacteriophage T4 contains linear double‐stranded DNA (dsDNA), and its genome size is 168 903 (see Figure 1.1).

Table 1.4 Environmental conditions for microorganisms.

Parameter

Lower limit

Medium range

Upper limit

Temperature

<−12 °C no growth possible

e.g.

Escherichia coli

: 8–48 °C, optimal 39 °C

113 °C

Pyrolobus

, 84 °C

Bacillus

sp. from approx. 112 °C sporicidal effect in autoclave

pH value

pH 0.5

Picrophilus oshimae

Picrophilus torridus

pH 5.5–8.0

pH 11.5

Bacillus‐like

isolates and pH 13.0

Natronobacterium

Print

Isolate MT41 grows optimally at 700 bar and 4 °C

[24]

>

1000 bar (deep sea), isolate MT41

Water activity

a

w

 = 0.60

Saccharomyces rouxii

a

w

 = 0.80–0.99

a

w

 = 1.0 (pure water) water microorganisms

Salt concentration

0.9 % (=0.16 M NaCl)

5 M NaCl (=29% w/v),

a

w

 = 0.75

Haloferax volcanii

(see

Figure 1.5

)

Radiation

18 000 Gy

Deinococcus radiodurans

Figure 1.1 Bacteriophage T4, acceleration voltage 80 kV, uranyl acetate as contrast medium, magnification 184 800×. Electron Microscope EM 301, Philips, Eindhoven, The Netherlands.

In 2003, large viruses were found in amoebae. They were called mimiviruses. With sizes up to 800 nm, they are visible under the light microscope [8]. Viruses are detected using tissue culture, animal experiments, egg culture methods, PCR, and immunological methods. Approximately 1500 viruses are currently known, of which slightly more than 200 are human pathogens [9].

1.3.4 Archaea

Archaea (Greek: archaios for old, original) live in extreme locations, for example, in salt lakes (e.g. Dead Sea with approx. 30% of different salts, corresponding to an aw value of 0.75), hot sulfur springs, and the deep sea. Archaea include methanogenic (produce methane, CH4), thermophilic (live at high ambient temperatures), and halophilic representatives. Their cell wall structure is different from that of bacteria. So far, more than 250 species of archaea have been described, although pathogenic representatives are not yet known [9].

The smallest representative of the archaea is Nanoarchaeum equitans. Although this organism has its own ribosomes, it uses part of the metabolic functions of the host cell. Archaea were defined as a separate bacterial kingdom (domain) by the American microbiologist C.R. Woese in 1977 [10].

1.3.5 Bacteria

Bacteria reproduce asexually by transverse division. They have a rigid cell wall of varying thickness that ensures shape and stability. The nuclear structure (which is not a true nucleus) is called a nucleoid. Meanwhile, more than 1000 bacterial genomes have been sequenced (the first sequence analysis was achieved in 1995 on the genome of Haemophilus influenzae). To date, more than 10 000 bacterial species have been described [11], and several hundred are added each year. Approximately 340 of the species known to date are human pathogens, and among the causes of death, infectious diseases occupy second place, with the consequences of tobacco consumption in the first place [12].

1.3.6 Chlamydia

They are obligate cell parasites that possess all the typical structural elements of bacteria. Chlamydiae undergo a developmental cycle (from the 0.3 μm elementary bodies to the 1 μm initial bodies). An example is the causative agent of the parrot disease psittacosis, Chlamydia psittaci, which can also infect humans, developing flu‐like symptoms. Infection happens through inhalation of dust containing chlamydia from bird excrement. Many pigeons in cities are infected with Chlamydia species.

1.3.7 Rickettsia

They are also obligate cell parasites of 0.5–1 μm size. They reproduce by transverse division with the aid of host cell cofactors. An example is the causative agent of spotted fever, Rickettsia prowazekii. The bacteria are transmitted by ticks, mites, lice, and fleas. Another pathogen is Coxiella burnetii. Domestic and wild animals are infected by tick bites. Humans become infected by dust containing Coxiella from animal feces. The disease is called Q fever, and its diagnosis is done serologically.

1.3.8 Mycoplasma

This group includes bacteria without a rigid cell wall; as a result, they appear polymorphic and show high plasticity. Their size is 0.3–0.8 μm. Examples are the pathogens of pneumonia (Mycoplasma pneumoniae) and urinary tract infections (Ureaplasma urealyticum). Normal flora include Mycoplasma buccale (on the oral mucosa) and Mycoplasma hominis (on the mucosa of the intestine). From Mycoplasma genitalium, the genome was sequenced. It is 580 kb in size and contains only about 500 genes. In the Gram stain, the mycoplasmas react variably. They are resistant to penicillins and sulfonamides but not to tetracyclines and streptomycin.

1.3.9 Fungi

Fungi (mycobionta, molds, and yeasts) are a very heterogeneous group of ubiquitous eukaryotic organisms in many forms and colors, with more than 110 000 species. They can be divided into the following four groups: Basidiomycota with about 30 000 species, Ascomycota with about 46 000 species (including about 1000 species of yeasts or Endomycetes), Zygomycota with about 650 species, and Fungi imperfecti (or Deuteromycota) with about 30 000 species. Almost all human and animal pathogenic fungi, as well as most molds, belong to this last group [13]. Fungi are estimated to make up 25% of the biomass of our planet. Fungi can even colonize optical lenses in objective lenses. About 300 species of fungi are pathogenic to humans [9], and most diseases of crops are due to fungi. Fungi can produce toxins (more than 500 mycotoxins are known to date), some of which are lethal to humans and animals (in Germany, about 50 people die annually as a result of fungal poisoning). In addition, toxic and carcinogenic metabolites can be produced, especially by molds (e.g. Aflatoxins, Ochratoxins, Patulin, and Fusarium toxins). The Food and Agricultural Organization estimates that up to a quarter of the world's food production is contaminated with mycotoxins. The allergenic potential of the fungi, on the other hand, has so far been classified as low.

Common to all fungi is a rigid cell wall containing chitin (a polysaccharide), cellulose, glucans, etc., and the true nucleus. Fungi cannot photosynthesize, so they feed on finished organic matter: they are C‐heterotrophs. Fungi either feed on dead organic matter (see Figure 1.2) or live as parasites on or in other living organisms. While most of the fungi reproduce asexually, some fungi also reproduce sexually. Fungi imperfecti are only known to reproduce asexually, for example, by sprouting or conidiospores. Fungi are unicellular (e.g. sprout fungi such as the brewer's yeast Saccharomyces cerevisiae and the various Candida species) or multicellular (e.g. pathogens of dermatomycoses). The fungal cells are significantly larger than bacterial cells. Sprout fungi can appear in severely ill patients, for example, on the tongue, in the throat, in the bronchi, and in the esophagus. They also cause dangerous diseases of the meninges, lungs, kidneys, intestines, and other organs. Aspergillosis, caused by Aspergillus fumigatus, is feared in hospitals: this infectious disease has the worst prognosis of all [14]. A photograph of an Aspergillus is shown on Figure 1.3. In nature, the fungus lives on dead plants, in compost heaps, organic waste garbage cans, cereals, hay, tea leaves, and nuts. The living range for molds is shown in Table 1.3. The fungal spores are inhaled through the lungs. In healthy people, the spores are destroyed by macrophages, but in immunocompromised patients, the defense against fungal spores does not work, and they are transported through the bloodstream to the various organs. The lethality is high; about 2/3 of the infected patients die, which is about 2500 people in Germany every year.

Table 1.5 Minimum water activity values (aw) for the growth of various microorganisms. Below 0.60, growth is no longer possible.

Source: Compilation from Refs. [18–21]

a

w

value

Microorganisms

Substrate

Representative

0.98–1.00

Waterborne bacteria

Pure water 1.0; blood, parenterals, nasal spray, and hair shampoo 0.99

Caulobacter and Spirillum

0.96–0.97

Gram‐negative rods

Juices, creams; 7.5% w/v NaCl solution 0.957

Pseudomonas,

Escherichia coli

, Shigella, Acinetobacter, Flavobacterium, and many other microorganisms

0.91–0.95

Most bacteria

Bread, ham 0.89–0.96

Bacillus cereus

, Clostridium, Citrobacter, Corynebacterium, Salmonella, Lactobacillus, and Serratia

0.87–0.94

Most yeasts

Maple syrup, jam, and liquid oral formulations

Candida, Fusarium, Mucor, and Aspergillus

0.86–0.90

Gram‐positive cocci

Salami

Micrococcus and

Staphylococcus aureus

0.80

Most molds

Cake; jam

Penicillium, Rhizopus, and

Saccharomyces bailii

0.70

Molds

Cereals

Aspergillus glaucus

0.75

Halophilic bacteria

Salt lakes; salted fish

Halobacterium and Halococcus

0.65

Xerophilic molds

Cereals; cookies; dried fruits

Aspergillus, Chrysosporium, Xeromyces, and Eurotium

0.61

Osmophilic yeasts

Ointments 0.55

Zygosaccharomyces rouxii

and

Xeromyces bisporus

Figure 1.2 White mold on damp furniture wood in the basement, after rainwater penetration.

Skin fungi belong to various species and, like sprout fungi, are very difficult to control. Fungi can multiply in damp places, for example, in bathing establishments.

Other fungal diseases are liver tumors caused by fungal metabolites (aflatoxins and patulin). Aflatoxin can be present in moldy food, patulin‐containing spoiled apples, and juices.

As with foodstuffs, mold growth is also possible with pharmaceuticals, especially if they are stored improperly. Walls with mold growth pose a particular hazard, as measurably elevated levels of fungal spores can be found in the air in such rooms. This is a danger both for the people who have to stay in such rooms and for the medicines that are manufactured or stored in such rooms.

1.3.10 Protozoa

This group includes free‐living or parasitic unicellular eukaryotes with most of the characteristics of animal cells. Reproduction usually occurs by bipartition. Transmission of parasitic protozoa to humans often occurs through arthropods: The causative agent of malaria (Plasmodium) is transmitted by anopheles mosquitoes, and the causative agent of sleeping sickness (Trypanosoma brucei) is transmitted by tsetse flies (Glossina ssp.). Sleeping sickness is one of the few infectious diseases with a 100% lethality rate.

1.4 The Bacterial Cell

The average weight of a bacterial cell is about 10−12 g, which is less than one‐thousandth of the cell weight of an animal cell [15], and it is also much smaller than the eukaryote cell. The bacterial cell is composed of the following components:

Prokaryotic nuclear substance (nucleoid)

The nucleoid is a naked, unraveled, right‐handed, mostly circular DNA molecule with a molar mass of about 2.5 × 10

9

 Da. In case of transverse division, doubling of the nucleoid always occurs first.

Plasmids

Plasmids consist of extrachromosomal DNA. Between 1% and 5% of the genetic information of the bacterial cell may be plasmid‐encoded. Of medical importance are the resistance plasmids (R plasmids), which contain genes that provide resistance to antibiotics. The F plasmids carry fertility factors.

Cytoplasm

The cytoplasm contains many substances dissolved in water (proteins and minerals) and the 70S ribosomes. The ribosomes are responsible for protein synthesis. Their number in fast‐growing bacteria is about 20 000, their size is 20–24 nm, and their sedimentation speed in ultracentrifuge is 70 Svedberg units.

Reserves

Reserve substances include polyphosphates (volutin), poly‐β‐hydroxy‐butyric acid (PHB), glycogen (in

Bacillus species

and enterobacteria), and lipid droplets.

Reserve substances are formed under certain environmental conditions and are used again in situations of deficiency.

Cytoplasmic membrane

This semipermeable elemental membrane consists of a phospholipid bilayer in which folded protein molecules are embedded.

Cell wall

It is 10–80 nm thick, gives the bacteria a solid shape, and forms an elastic protective shell against external injuries. The internal pressure can be between 500 and 2000 kPa

[9]

. The cell wall is permeable, i.e. largely permeable to food substances. The chemical structure of the cell wall is different in Gram‐negative and Gram‐positive bacteria. In Gram‐positive bacteria, the cell wall consists of a lot of murein (mucopolysaccharide cross‐linked by peptides). The thickness of the cell wall is 15–80 nm. The cell wall makes up 30% of the dry mass. In Gram‐negative bacteria, there is little murein but many proteins and phospholipids. The thickness here is around 10 nm.

1.4.1 Capsule

Many bacteria form a capsule of polysaccharide polymer outside the cell in vivo with the aid of extracellular enzymes (except Bacillus anthracis: D-GLUTAMIC ACID). The capsule largely protects against phagocytosis (uptake by white blood cells) and thus against nonspecific infection defense.

1.4.2 Flagella

Most motile bacteria have flagella. These are made up of the linear protein flagellin. Flagella are anchored in the cell envelope via a complex structure and are able to rotate around their axis (at frequencies of up to 300 Hz), resulting in forward movement. In water, bacteria can thus advance at up to 100 μm s−1. Escherichia coli has four to six flagella (see Figure 13.3), whose lengths can be up to 45 μm [16]. Flagella of bacteria are thin (15–20 nm), and archaeal flagella are only 10–13 nm in width [20].

The flagella can be arranged as follows:

Monotrich (e.g.

Vibrio

)

Lophotrich (e.g.

Pseudomonas

)

Peritrich (e.g.

Salmonella

)

1.4.3 Fimbriae and Pili

Many bacteria form surface structures that are shorter and finer than flagella. Fimbriae are responsible for attaching to specific host cell receptors. Sex pili are filamentous hollow protein tubes responsible for cell‐to‐cell contact during conjugation (transfer of DNA). The pili (see Figure 1.4) are 0.2–1.2 μm long and 10 nm thick [16].

Table 1.6 Human‐pathogenic Escherichia coli strains.

Pathovar

Property

Disease

Adherent

Escherichia coli

EAEC

Aggregation

Role of DAEC in intestinal

DAEC

Adherence

Infections unclear

STEC/VTEC

EHEC

Adherence

Hemorrhagic colitis, HUS

EIEC

Invasion

Dysentery‐like colon infection

EPEC

Adherence

Diarrhea in babies

ETEC

Colonization

Traveler's diarrhea

DAEC, diffusely adherent Escherichia coli; EAEC, enteroaggregative Escherichia coli; EHEC: enterohemorrhagic Escherichia coli; EIEC, enteroinvasive Escherichia coli; EPEC, enteropathogenic Escherichia coli; ETEC, enterotoxigenic Escherichia coli; STEC, Shiga toxin‐producing Escherichia coli; VTEC, verotoxin‐producing Escherichia coli; HUS: hemolytic uremic syndrome.

Figure 1.3 SEM image of Aspergillus niger on agar plate.

Source: Courtesy of Dr. M.Rohde/HZI Braunschweig.

Figure 1.4Escherichia coli BS5 with pili. Electron microscope EM 301, Philips, Eindhoven, The Netherlands.

1.4.4 Endotoxins

Endotoxins are lipopolysaccharides (LPS) localized in the outer membrane of the cell wall of Gram‐negative bacteria. They enter the milieu through the release of membrane vesicles by living bacteria or when the bacterial cell dies. Endotoxins have a fever‐producing (pyrogenic) effect in humans and in many mammals (rabbits, dogs, cats, horses, cows, etc.), but not, for example, in birds.

1.4.5 Exotoxins

The Exotoxins are microbial virulence factors. As the prefix “exo” indicates, these toxins are secreted into the environment or are associated with the outside of the microbial cell. Exotoxins are mostly proteins/enzymes. Vibrio cholera is an example of a bacterium that contains endotoxins and exotoxins. Differential characteristics of exotoxins and endotoxins are shown in the following table.

Characteristic

Exotoxin

Endotoxin

Chemical nature

Protein

Lipopolysaccharide

Part of Gram(−) cell

No

Yes

Most from Gram(+) bacteria

Yes

No

Usually extracellular

Yes

No

Phage or plasmid coded

Many

No

Antigenic

Yes

Weakly

Can be inverted to toxoid

Many

No

Neutralized by antibody

Yes

Weakly

Differing pharmacologic specificities

Yes

No

Stable to boiling

No

a

Yes

Exception is the enterotoxin of Staphylococcus aureus; the enterotoxins withstand boiling.

Source: Reference [34]/with permission of McGraw‐Hill.

1.4.6 Bacterial Morphology

The size range of bacteria and other microorganisms is shown in Table 1.2. The size of all living organisms ranges between 0.3 μm (smallest bacteria such as Corynebacterium diphtheriae, the causative agent of diphtheria, or Brevundimonas diminuta, a rod‐shaped aquatic bacterium) and the Hallimasch fungus (Armillaria ostoyae), whose mycelial extent under the ground is 600 ha, discovered in 1992 in the US state of Washington [6].

Table 1.7 Infectious diseases and their modes of transmission, pathogens (causative agents), and infectious doses.

Disease

Incubation period

Initiating agent/infectious dose

Transmission

Tuberculosis

4–6 weeks

Mycobacterium tuberculosis

1 cell (guinea pig model)

Aerogenic (oral)

Legionellosis

2–10 days

1 cell of

Legionella pneumophila

in respirable aerosol droplets.

Aerogenic

Mite spotted fever

?

3 cells of

Orientia tsutsugamushi

Bite

Q Fever

14–21 days

10 cells of

Coxiella burnetii

Aerogenic

Tularemia

4 days

10 cells of

Francisella tularensis

Aerogenic

Rubella

12–21 days

≥10 Rubella virus (portal of entry pharynx). 60 Rubella virus (entry nasal mucosa)

Aerogenic

Trichinosis

5–10 days

50–70

Trichinella spiralis

Oral

Syphilis

14–28 days

60 cells of

Treponema pallidum

Mucosa

EHEC infection

2–10 days

10–100 enterohaemorrhagic

Escherichia coli

Oral

Flu

1–3 days

340 influenza viruses

Aerogenic

Shigellose/Ruhr

2–7 days

10–200 cells of

Shigella flexneri

10

9

cells of

Shigella dysenteriae

Oral

Campylobacter

3–5 days

500

Campylobacter jejuni

Oral

Enteritis

2 weeks

10

3

Giardia lamblia

Oral

Pulmonary anthrax

1–7 days

≥1300 cells of

Bacillus anthracis

aerogenic

Typhoid

12–14 days

10

5

cells of

Salmonella typhi

Oral

Cholera

1–2 days

>

10

6

Vibrio cholerae

Oral

Food poisoning

4–6 hours 1–3 days

(a)

Bacillus cereus

: oral 10

5

–10

6

 Bacilli/g food. b)

Clostridium botulinum

: lethal dose: 0.1–1 μg toxin A

Oral

Diarrhea

Hours

10

8

enterotoxigenic

Escherichia coli (ETEC)

Oral

BSE, scrapie

Years

>

10

5

infectious prions PrP

sc

Oral

Fever

After 20 minutes

Endotoxins of Gram−negative bacteria 1 ng = 0.1 EU from 5 EU/kg body weight fever reaction

Intravenously Intrathecal

Figure 1.5 Halobacteria color a saline on the Spanish island Lanzarote red.

Source: With permission from Dr. Armin Quentmeier.

Table 1.8 Some human diseases and the probable animal sources of infection.

Source: References [9, 32, 33].

Animal source of infection

Disease

Pathogen

Fox, dog, and cat

Echinococcosis

Echinococcus multilocularis

Domestic cats and animals for slaughter

Toxoplasmosis

Toxoplasma gondii